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Professional Experience:
* Having 7+ years in Quality Assurance & Quality Control Engineering in the Oil and Gas
Industry ¡V onshore & Offshore.
* Well experienced as a QA/QC Engineer with Abu Dhabi oil & gas companies like GASCO (Habshan, Buhasa & Ruwais), TAKREER (Ruwais & Umm Al Nar), ADGAS (Das Island), ADCO (Asab), ADMA-OPCO (Das Island), BOROUGE (Ruwais) and other companies like TAWEELAH "B", Dubai Dry Dock.
* Currently working as a Senior QA/QC & Welding Engineer since 2004 with Deutsche Babcock Energie-Abu Dhabi.
* Acting as a Deputy Management Representative (MR) to prepare the Internal Audit schedule, conducting internal audits and responsible for implementation of QMS as per ISO 9001:2000 to its full extent in Company.
* Identifying the non-conformances, addressing in Non-conformance report (NCR) and resolving them with proper corrective & preventive actions. Maintain the NCR log book and follow-up to close NCR's.
* Well experienced with Construction and inspection of pressure vessels, oil & gas power piping, boilers, equipment (rotary / static type), heat exchangers, offshore items like platform/Pile-head/pile-can/skids/structural.
* Well experienced with preparation and implementation of Project Quality Plan (PQP), Inspection and test plan (ITP), Project specific QC Procedures like method statement for fabrication/welding/NDT procedures/hydro static test procedure/painting/insulation
* Well experienced with preparing WPS, Conducting procedure qualification (PQR), conducting welder performance qualification tests and maintaining qualification list of welders.
* Conducting audit on welder performance and Project quality audits.
* Well conversant with ASME Sec I, II, V, VIII, IX; ASME B31.1 & B31.3; API 510 & 570, AWS D1.1
* Evaluation/review of subcontractor's quality management system, ITP, PQP, etc during bid evaluation, co-ordination with the sub vendor, Subcontractor for any technical discussion & clarification.
* Successfully prepared & Completed ASME Code review audit for certificate accreditation on January
2005 (First time for the Company M/s. Deutsche Babcock Energie ¡V Abu Dhabi) and certificates accredited are ASME "A", "PP" & NBIC "R". Renewal audit cleared successfully on Jan 21&22, 2008.
* Well experienced 19 nos of NBIC "R" Stamp works on pressure retaining parts on pressure vessels, boilers, till date for M/s.DBE ¡V Abu Dhabi. Actively involved both in commercial & technical portions.
* Overall preparation & supervision of projects. Preparation & submission of Project QC Dossiers.
* Proficient in handling infrastructure projects in petroleum refineries, Heavy fabrication workshop/yard.
* Liaison & Coordination with Clients/Representatives/Suppliers, ASME AIA and TPIA.
Educational Qualification:
Degree: Bachelor of Engineering - Mechanical Engineering
Class obtained: First Class
NDT Qualification:
* ASNT Level ¡V II in RT, UT, MT & PT.
Qualification certificates:-
* Certified Welding Inspector CSWIP 3.1, TWI, UK
(Certificate No: 22954, Date of expiry 25-01-2011)
* Certified Welding Inspector (CWI) American Welding Society (AWS)
* Certified ISO-9001 Internal auditor
Code knowledge:
* ASME Sec I, Sec II, Sec V, Sec VIII Div 1 & 2, Sec IX
* ASME B31.1, ASME B31.3, API 510, API 570, API 653, API 1104, AWS D1.1, API 1104.
* National Board Inspection Code (NBIC) ANSI/NB 23 for "R" Stamp
Experience Profile
Total Experience: 7+ years
Present Employment
Company: M/s. Deutsche Babcock Energie Und Umwelttechnik AG, Abu Dhabi
Designation: Senior QA/QC & Welding Engineer
Duration: October 2004 onwards
Activities / Responsibilities:-
ľ 1. Administration Area:
* Manage QA/QC issues in all projects.
* Lead, Plan, organize & co-ordinate the team of QC Engineers, QC Inspectors, Welding foreman, NDT inspectors, PWHT technicians and other Subcontractors.
* Finalizing the subcontractors for inspection and testing services.
* Organizing all required QC things for ongoing Projects with Oil & Gas companies.
* Allotting required inspection & welding personnel for the projects.
* Evaluation of performance and advice the Dept. personnel for training/appraisal.
* Conducting management review meeting and assisting the management representative.
* Working as a Project engineer for medium scale projects.
ľ 2. As a Senior QA/QC Engineer:
* Maintain the ASME & NBBI certificate of authorization of company & Implementation of Quality system within the company.
* Review of applicable project drawings, specifications and other related documents,
* Preparation and implementation of Project quality plan (PQP),
* Preparation of inspection and test plan (ITP),
* Preparation of engineering deliverable matrix from QC part,
* Preparation of other QC Procedures and method statement for job execution,
* Estimating the cost for inspection & testing activities (NDT, PWHT) for the projects at the time of bid submission/subcontract tender preparation,
* Finalizing the subcontractors for NDT, PWHT,
* Conducting quality audits on projects as per audit plan,
* Evaluation/review of tenderer's quality management system during bid evaluation, co-ordination with the sub-vendor, subcontractor for any technical discussion & clarification, resolving the nonconformities found in the project with proper corrective & preventive actions,
* Preparation of concession request and getting approval on the same from the Client,
* Maintaining document register for the projects,
* Implementation of QMS to its full extent in all projects. Conducting the Internal Audit periodically to all Departments & projects of Company,
* Logging of Non-conformities reports and controlling it with the proper Corrective / preventive actions to rectify it,
* Coordination with Client/its Representative /Third party inspectorate / ASME Authorized inspector / Suppliers for inspection requirements of the project,
* Controlling all activities for ASME coded jobs as per The Company's QC Manual,
* Correspondence with the NBIC ¡V Ohio, U.S.A. for registration of all "R" Stamp jobs and maintaining the log book for NBIC jobs,
* Preparation & submission of QC Dossier as per scope of work/Project Specification.
ľ 3. In Welding area
* Review of project requirements and preparation of project weld plan.
* Writing of new welding procedure specification (WPS) and qualifying new PQR, as and when required.
* Conducting qualification of welders and maintaining their continuity records.
* Conducting audit of welders on regular basis
* Materials experienced as a Welding engineer ¡V P1G1 or P1G2 materials, Stainless Steel (Type 304, 316, 316L, 321 & 347, DSS), Low alloy steel (P5, P9, P11, P12 Grade inclusive), Incoloy 625 & 825.
Major Projects Executed:
Nature of projects executed: EPC Projects, Shutdown Works, Refurbishment works, Fabrication works & Repair/Alteration works on pressure retaining items as per NBIC NB23
* Details of some Project Experience:-
* Up gradation of Condensate Plant Heaters 211/411 B-001 for Abu Dhabi Oil Refining Company Ltd (TAKREER-Ruwais refinery). Material used for Construction: SA 335 Grade P9.
* Replacement of CS piping by Stainless Steel piping (Grade 316L) for unit 33 & 43 for Abu Dhabi Gas Industries Ltd (GASCO ¡V Habshan). Materials used for construction are S.S. Type 316L and Inconel 625&825.
* Replacement of water walls of combustion chamber for Boiler no 1 & 4 for Abu Dhabi Gas Liquefaction Company Ltd. (ADGAS - Das Island).
* Fabrication & installation of 2 Nos of "U" stamped clay filter vessel for Abu Dhabi Oil Refining Company Ltd (TAKREER ¡V Umm Al Nar).
* Repair of damaged furnace tubes on Boiler no 5 as per NBIC "R" Stamp for Abu Dhabi Marine Operating Company Ltd (ADMA-OPCO ¡V Das Island)
* SS Header Replacement, Dead Leg Removal for the Fuel Gas Up gradation project for Abu Dhabi Gas Industries Ltd. (GASCO - BUHASA).
Material used for Construction: S.S. Type 321
* SRU-CBA Reactors OGD 2 Unit 57, 58, 59 Pipe Work Replacements for Abu Dhabi Gas Industries Ltd. (GASCO Habshan). Material used: S.S. Type 347.
* Modification of Boiler no 1,2,3,4,5 & 6 including installation of Low Nox boilers, water wall panel replacement, etc for Taweelah Asia Power Company (TAPCO).
* Refurbishment works of Boiler no 1 to 6 for GHUBRAH Power & Desalination Co Oman.
* Fabrication & Replacement of Plate heat exchanger for Abu Dhabi Polymer Company Ltd (BOROUGE - Ruwais).
* Repair & Replacement works of boiler no 1 & 2 for Abu Dhabi Oil Refining Company
* Partial re-tubing works for lean amine cooler at GASCO ¡V Habshan.
* ETB Compressor High Pressure piping replacement works for GASCO ¡V Habshan.
* Replacement of Radiant & Convection coils for 6 nos of Re-heater for
GASCO ¡V Ruwais.
* Replacement of Decoking Quech Drum 7010F and New Fuel Gas Filter Unit ¡V 70 at TAKREER ¡V UAN.
* Repair of Borsig Boiler -1 at GUP TAKREER Ruwais Refinery.
* NBIC "R" Stamp jobs completed:-
a. Successfully Completed 19 numbers of "R" Stamp Jobs as per National Board of Boiler and Pressure Vessel Inspectors and registered the same with NBIC, USA for key clients like GASCO-Habshan, TAKREER ¡V Ruwais & UAN, ADWEA, BOROUGE-Ruwais, ADGAS ¡V Das Island, ADMA OPCO - Das Island, ADCO-ASAB & TAPCO - Taweelah.
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Previous Experience: Duration: January '03 to October 2004 India
Worked with Industrial Inspection Services (P) Ltd (Mumbai) as QA/QC Consultant /
Surveyor, Deputed to Ship Building Centre, Visakhapatnam.
Job Responsibilities:
* Approval of all Quality Control Procedures / Plans for Fabrication activities.
* Review & Approval of welding documents like WPS,PQR & WPQ certificates.
* Review & Approval of Quality Assurance Plan (QAP), Weld Plan / NDT Plan and preparation of Progress Report on monthly basis.
* Conducting of Internal Audit on all Department and Logging of Non-conformity, if any and implementing proper corrective actions.
* Carrying out inspection for construction/fabrication activities
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Previous Experience: Duration: From October'2002 to January'2003 India
Worked with Industrial Inspection Services (P) Ltd (Mumbai) as a QC Inspection
Engineer, Deputed to Larsen & Toubro Ltd, Hazira Works.
Job Responsibilities:
* Carry out the inspection as per the approved Quality control plan (QCP)
* Preparation of Weld map and maintaining traceability of weld seams with proper inspection reports.
* Preparation of weld inspection summary
* Witnessing of Non-Destructive Inspection and review of RT films
* Preparation & Submission of Quality Control Dossier
* Witnessing hydro test of pressure vessels, piping.
* Final dimension inspection of various items
* Blasting/Painting inspection of various items
Major offshore project executed: Mumbai High South Clamp-on project (MSCO) & MNW Project
Client: M/s. Oil and Natural Gas Corporation (India) Limited
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Previous Experience: Duration: From June 2001 to October 2002
Worked with Industrial Inspection Services (P) Ltd (Mumbai) as a QC & NDT Inspector, deputed to various Oil & Gas sites like "Reliance Industries-Surat & Jamnagar", Chennai Petroleum Corporation of India Ltd (CPCIL-Chennai) and others field companies like Vikram Ispat Industries ¡V Alibag, Larsen & Toubro Ltd ¡V Powai, Nuclear Power Corporation of India Ltd (NPCIL-Gujarat), Tarapur Atomic Power Station (TAPS-Tarapur), Ahmedabad Sabarmathi Power station.
Job Responsibilities:
Worked as a QC & NDT Inspector and executed different types of Visual, NDT inspection and testing. NDT methods used for inspection of pressure vessels, offshore rigs, steel wire ropes, pipes or tubes, heat exchangers, special components are as follows:-
a) Eddy current testing method (for heat exchanger tube inspection), b) Ultrasonic testing & TOFD by Ultra scan B5.1 ¡V US made machine (Major Project executed at Reliance Industries - Jamnagar), c) Magnetic particle testing & magnetic leak testing of steel wire rope d) Dye penetrant testing methods.
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PERSONAL PROFILE
Date of Birth: 16-12-1979
Sex: Male
Nationality: Indian
Religion: Christian
Marital status: Married.
Languages known: English, Tamil, Hindi & Telugu
Computer Proficiency:
Operating System: MS-DOS, Windows
Software package: AutoCAD'2000 & MS Office
„Ï Having valid U.A.E. Driving License
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