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Subject: Application for the Lead Process Engineer

NAME: SUNIL VITHAL DEKATE

DATE OF BIRTH: 10th July, 1960

ACADEMIC QUALIFICATION: Bachelor of Chemical Technology (B.Tech),
Indian Institute of Technology (IIT), Bombay, 1983

TRAINING/COURSES: Refining Technology course, Dehradun, India
Attended various management, HRD, Fire and Safety and Computer Courses including Petroleum Expert.

PROFESSIONAL MEMBERSHIPS: Chemical Engineering Association, IIT, Bombay. India

SOFTWARE: Experience in the application of Process software such as Simulation Science package (SIMSCI) PROII, PIPEPHASE, Hyprotech HYSIS - Process, HYSYS-Plant (Dynamic Simulation model), TLNET, OLGA, Petroleum Expert (GAP, PROSPER, MBAL) and application of spreadsheets.

SUMMARY OF EXPERIENCE:

I am currently working for WorleyParsons MEG, Calgary. Previously I was working as Team Leader for the Engineering and Concept group in Shell group of company. I am having more than 24 years of experience in process design, conceptual studies and operations, for Oil and Gas projects (both onshore and offshore), Pe-troleum Refineries and Petrochemical complexes. Tasks included developing process schemes, preparing P&ID's, defining process parameters, filed development plan, urban plan, de-bottlenecking studies, optimisa-tion studies, conceptual studies, evaluation of process equipment and plant commissioning. Previously em-ployed by Jacobs Canada Inc. in Calgary, Parsons Engineering, Oman, Stork Comprimo Consultancy - Oman & Abu Dhabi, Bharat Petroleum Corp. Ltd., (earlier known as Burmah SHELL Company),and Indian Oil Corp.

Worked as Senior Process Engineer and Conceptual Engineer for various oil & gas onshore/offshore pro-jects with Stork Comprimo (now known as Jacobs), Oman and Abu Dhabi. Served as Manager Process Technology for the major projects of existing and new refineries. Served as Senior Process Engineer for Crude Distillation unit, Petrochemical complex, and offsite. Served as Process Technologist for High Vac-uum unit, Crude/Product Tanks, Petrochemical complex major revamp projects, implementation of Ad-vanced Control Package for Crude Distillation unit and Energy conservation projects. Worked as Plant engi-neer in-charge for Aromatic complex, Distillation complex and Bitumen Blowing unit.

SPECIFIC SKILL AREAS

* Conceptual studies including economic evaluation, Front end design and Detailed engineering for the facility
* Preparation of feasibility reports for new and revamp projects and involvement in project manage-ment
* Field development plan, surveillance, urban plan
* Project identification and definition
* Process plant operation, troubleshooting and commissioning
* Process plant de-bottlenecking and optimisation studies
* Process Dynamic simulation (Hysys Plant and OLGA)
* Evaluation of Plant equipment and process packages.

DETAILS OF EXPERIENCE

Feb 2006 ¡V Till date: Worley Parsons MEG, Calgary
Principle Process Engineer

Current assignments are revamping of cooling water loop for TransAlta and Suncor and condensate water system.

Chevron Ells River Project

Completed Conceptual study for the green field Chevron Ells River project (SAGD (Steam Assisted Gravity Drainage), Solvent injection etc..), Facility comprise of oil gathering system, steam injection system, Gathering facility, water treatment facility, storage and export system. Evolution of various technology/Process was part of the study.

May 2005 ¡V Jan 2006: AMEC Americas, Calgary
Sr. Process Specialist

I was working on a Petro Canada Fort Hills Project (Oil Sand Extraction Plant). This project is on selection phase. Project involves selection of optimum process scheme, preliminary process flow scheme, mass and energy balance etc..

July 2002 ¡V May 2005: Petroleum Development Oman (Secondment through Parsons E&C)
Team Leader - Lead Process/Concept Engineer

I am seconded to Petroleum Development Oman thru Parsons E&C. Currently I am working as a Team Leader for the engineering and concept group, Yibal oil field (one of the larges field in PDO, Oman). Yibal field produces ~ 17,000 m3/d oil and ~185,000 m3/d produced water.

Responsibility: Development of concept to arrive at an optimum and feasible solution for the new /de-bottlenecking projects. I was involved in the following activities other than the engineering activities:

„« Focal point between sub-surface group, Engineering team and Operations.
„« Preparation of Field Development Plan (FDP) for Yibal and Al Huwaisah field.
„« Concept selection including economics evaluation for entire Yibal and Al Huwaisah field
„« Preparation for Value Assurance Review (VAR) for various major projects
„« Preparation of Urban Plan for the Yibal field
„« Worked as focal point for Program Build (year - 2005) for Yibal and Al Huwaisah field (Concept group) etc.

Lead and coordinated process activities for the following projects; this includes checking of PFS, PEFS, process calculations, Dynamic simulation, Design basis, Operating and control philosophy etc.

* Concept development and Front End Design for the de-bottlenecking of the Al-Huwaisah gathering station and gross liquid export system. This includes new export pumps and pipeline (24 km GRE).
* Yibal Produce water treatment and Injection study and associated projects.
* Yibal process optimization: three major projects are being implemented and details are as follows:

„« Yibal A station bypass, thus this retires Yibal A station facility and all gross flow will be diverted to Yibal Single station.
„« Yibal B, C & D test separator relocation to Yibal Single Station with addition of new metering facility; this will improve well testing performance.
„« Segregation of dehydration tank at Yibal for metering of Al Huwaisah oil and water production.

* Dynamic Simulation using OLGA software carried out for the various projects such as AHW-SW flow line, AHW gross liquid export line & Yibal single station bulk headers etc.

* Client: Gasco Abu Dhabi
Project: Technical Integrity study for Thammama 'C' Plant and related facilities, this plant includes trunklines, Gas separation, Condensate stabilisation, and Gas treatment.

Position: Sr. Process engineer

Activities: Steady state simulations, Dynamic simulations, Plant equipment re-rating for increased throughput, Instrumentation assessment to optimize controls and operational reliability. Flare & Relief modeling and debottlenecking.

* FEED and DE for the provision of 2 nos. "Production separators" (capacity 5,500 m3/d) in Al Huwaisah production station.

* FEED and DE for the 6th Shipping pump at Al Huwaisah Production station, For this job, carried out Transient analysis simulation for 18" dia. 24 km pipeline using OLGA software.

* Yibal Rationalization: Concept study was carried-out to convert existing Yibal area operation philosophy to Yibal Single Station operation. This job involves retirement of existing 4 nos. Yibal production station and operate only one production station with 2 big separators etc. Huge amount of saving has identified with this mode of operation. Part of this project is implemented.

* Concept study was carried out for the fire-fighting facility up-grade in Lekhwair production plant.

* Concept study carried out to provide Produced water treatment facility at Fahud production station. The capacity of the produced water treatment plant was 20,000 m3/d. Various options were evaluated.

* Leading and providing process concept for the FEED of MAF - Sohar crude pipeline (260 km) project.

* Actively involved in conceptualization and selection of the technology for the treatment of Produced Water for the Injection in the Yibal area. Currently Yibal is injecting ~ 190,000 m3/d of produced water and this target will increase to 240,000 m3/d. Yibal is facing many problems such as poor injectivity of water in water injection wells. This is due to the present quality of produced water. This is one the biggest project in terms of water handling and treatment.

2001 ¡V 2002: JACOBS CANADA INC., CALGARY
Senior Process Engineer

Responsibilities:
* Preparation of PFD and P&IDs
* De-bottlenecking studies
* Plant Revamping

ExxonMobil, LaBarge Acid Gas Injection (AGI) Project, Wyoming, USA

- Front-end engineering & design, detailed engineering, procurement and construction management services for the LarBarge AGI Project to de-bottleneck the Shute Creek Treating Facility in southwestern Wyoming to increase plant inlet gas rate from 610 MMscfd to 720 MMscfd. The project involved mothballing the existing sulphur plants and installing an acid gas injection system consisting of compressors, pumps and pipelines to dehydrate and inject 65 MMSCFD of acid gas. The project also included installation of a 108MW cogeneration facility consisting of 3-GE Frame 6B gas turbines with associated electrical generation and heat recovery steam generators (HRSG's).

2000 ¡V 2001: ADCO ¡V Abu Dhabi Company for Onshore Oil Operations (Secondment through STORK E&C) - Abu Dhabi
Senior Process Engineer

Seconded to Engineering and Major Projects Division (EMPD) ADCO from Stork E&C (a consulting company in Abu Dhabi). The technical responsibilities included the following:
* Preparation of Terms of Reference (TOR) and design basis for consultants/contractors for FEED/EPC projects.
* Project support follow-up from concept to commissioning of the projects.
* Interaction with various international consultants and participation in HAZOP review, project safety review, etc.

Involved for the following Projects:
* Bu Hasa upgrade project ¡V This project involved upgrade of entire crude gathering system, oil stabilisation plant, Dehydrator and Desalting of crude oil, Effluent Water Disposal system, drain and vent system. Involved in preparation of TOR, process calculations including simulations etc.
* Gas Injection project for the Unit G and F&D field development - Feasibility study for injecting 95 MMscfd associated gas into Unit G and F&D field. Preliminary calculation and simulation including plant process configuration was carried out.
* Multi-phase pumps ¡V This project involved installation of multi-phase pumps for the transportation of crude oil from well-head. Involved in technical evaluation of the pump and review of conceptual study.

1997 ¡V 2000: STORK ENGINEERS & CONTRACTORS B.V. - Abu Dhabi
Senior Process Engineer

* Vapour Recovery and Zero Flaring projects
Worked on the conceptual study, basic engineering and detailed engineering phases for Vapour Recovery and Zero Flaring projects for ADCO fields. This project involved various studies, detailed design, evaluation of technology, evaluation of vendor equipment, development of PFD and P&IDs. Dynamic Simulation was carried out for this job using HYSIS Plant. Calculation for the flare header pressure drop and evaluation of various flare ignition system etc. Involved in preparation of ITB for the Zero Flaring project ¡V Bab. carried out a study on "Selection of flare Ignition system", which was a part of the scope of this project.

* Athel Condensate Handling System
Detailed Engineering for PDO, Oman.

* Provision of Back Pressure Control valve in Bu Hasa IV FST flare header
Detailed engineering. This was part of the vapour recovery project. Dynamic Simulation was carried out for this job using HYSIS Plant and results checked using ACSL Dynamic simulation program.

* Design Integrity Project for Thamoud and Qaharir station
For PDO Oman. This project also involved a Flare and blow-down study for the various oil and gas gathering stations in PDO and detailed engineering of the recommended modifications.

* Engineering and Operations Reference Documents
Preparation of Engineering and Operations Reference Documents for North Oman Crude Stabilisation unit and Natih Gathering Station, PDO Oman. This document contains all engineering information such as capacity and limitations of each equipment and the station itself. Preparation of this document involved generation of spreadsheets based on SHELL DEP guide lines, Process Simulation, graphical representation of capacity of each equipment versus flow etc.

* Safeguarding Memorandum for Marmul G and Qaharir station ¡V PDO, Oman

* Involved in Process modelling for ZADCO surface facilities.

* Depressuring study for ZADCO
Depressuring study for ZADCO (offshore facilities) compressor section and flare network using OLGA software. The aim of study was to establish the lowest metal temperature in the entire gas network.

* Debottlenecking of Crude Distillation Unit
To increase the target for crude processing rate from 87,000 bbls/d to 90,000 bbls/d a test run was conducted for crude distillation unit. With alteration of process parameters, the crude unit throughput was increased to 91,800 bbls/d, and the unit has been running at this higher throughput on a sustainable basis. HYSYS simulation software package was used extensively. I identified and prepared a detailed report on the constraints and specific de-bottlenecking measures required to achieve crude throughput rate 96,000 bbls/d. Based on this recommendation detailed engineering was initiated.

Worked as Lead Process Engineer for following projects:
* Detailed engineering for provision of backpressure control valve in tank flare system for Shah EWDF project.
* Detailed engineering for 30" Khuff gas pipeline in Qatar (26 km. long). This project is currently under commissioning.

1995 - 1997: STORK COMPRIMO ENGINEERING CONSULTANCY-Oman
Senior Process Engineer

Engaged in the Facilities Optimisation programme for DPU-A of Petroleum Development Oman. Work was dedicated to the AOT/5 section performing the following tasks:
* Preparation and updating of Engineering Operating Reference Documents for Gathering, Production and Gas Compressor stations. This document contains engineering information such as capacity and limitations of each equipment and the station itself. Preparation of this document involved generation of spread sheets based on SHELL DEP guide lines, Process Simulation, graphical representation of capacity of each equipment versus flow etc.
* Executed extensive process optimisation including SULFEROX Unit, and de-bottlenecking studies for Lekhwair Production station.
* Executed process optimisation studies including field trials for Yibal D station.
* Conceptual study on a grass root project for Mukhaizna Field Development.
PDO planned to develop Mukhaizna field and provide new grass root facilities. The oil produced from this field is highly viscous crude. This project involved sizing/optimising of flow-lines network, configuration and design of oil and gas facilities and sizing of the oil & gas export hardware.

1987 - 1995: BHARAT PETROLEUM CORP. LTD., (Refinery Division) Bombay India. (Earlier known as Burmah Shell Company)

Manager of Process/Project Technology (1991 -1995)

The major projects handled were as follows:
* New CDU unit and production of special cut Naptha ¡V new crude distillation unit (3.5 million tons crude refining capacity).
* Crude oil tankages ¡V expansion of two new high capacity tanks (79 m dia.)
* Advance Control project ¡V involved as taskforce member for implementation of this project for the Crude Distillation Unit
* Revamp of HVU ¡V to increase the capacity of the existing Vacuum Distillation Unit by 40%.
* Bombay Manmad Pipeline project - New pipeline project (250 km long) for transportation of refinery finished products HSD/Kerosene/Naptha.
* Grass root Numaligarh Refinery (India) ¡V Refinery has capacity to process 6.0 million tons of crude oil per annum. I was involved in finalisation of Process packages submitted by various consultants, review of all process documents including PFD, P&ID vendor packages etc. Involved as a taskforce member for various decision-making forum for the refinery.

Further responsibilities as a Process Manager included:
* Development of processing schemes for various plants such as Crude Distillation Unit, Aromatics Plant, Naphtha Reformer etc. Preparation and obtaining approval of P&ID's, justification of schemes through economic/financial analysis.
* Definitions of process parameters, specification of equipment, technical evaluation of offers from vendors.
* Preparation of feasibility reports for Expansion and Revamp projects in the Refinery and Board papers for new projects.
* Development of technical proposals for revamp or improvement of existing process plants.
* * Conceptual study for the flare rationalisation in the refinery.
* Preparation of commissioning procedures in consultation with Operations Department.

Dy Manager Process (Crude Distillation Unit, Oct'89 - Nov'91)

The complex consists of two crude distillation units i.e. 6 MMTPA. Activities included:
* Optimisation of the Distillation plant operation within constraints.
* Carrying out Performance Test Run to ensure that plant performs satisfactorily as per design and reporting any deviations. Identifying maximum/optimum-processing capabilities, bottlenecks and studying effect of the modifications. Preparation of scope of work for initial scheme for plant modifications including plant performance optimisation.
* Advising on trouble shooting to bring process units and equipment to the required performance level.

Senior Process Engineer (Aromatics Complex, Jan'87 - Sept'89)

The complex consists of Reformer Feed Preparation unit, Catalytic Reforming unit, Aromatic Recovery unit and Fractionation unit for separation of Aromatic components. This petrochemical complex is one of the biggest in India, manufacturing 97,000 MT/A of Benzene and 18,000 MT/A of Toluene.

Job responsibilities were as follows:
* Monitoring of process plant data, production, and quality control and yield optimisation in shift.
* * Proposing plant modifications/de-bottlenecks to improve operations, increase throughput and improve plant safety.

1986 - 1987: RASHTRIYA CHEMICALS AND FERTILIZERS CORPORATION. THAL Bombay
Process Engineer

The job responsibilities were as follows:
* Process Engineer on the Ammonia plant (which has a capacity of 2 x 1350 MT/day).
* As plant was newly commissioned, was involved in solving initial problems of the plant and handling plant emergencies.
* Experience of running high capacity centrifugal and reciprocating compressors.
* Experience in running the plant through the Microprocessor based computer control system MOD-30.
* Involvement in Reformer catalyst recharging activities.

1983 - 1985: INDIAN OIL CORPORATION, (Refinery Division) Baroda, India
Process Engineer

Worked on Crude Distillation Unit and Vacuum Distillation Units. The job responsibilities were as follows:
* Daily plant monitoring collection of process data, analysis, identifying scope for improvement/optimisation, implementation of improved methods and benefit assessment.
* Development of process package to burn higher viscous fuel oil in the refinery process furnace.

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