Resume - Certified Internal Auditor, international auditor

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Resume #60909

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SKILL SETS:

Technical

„« Completes a variety of assignments such as drawings, specifications and other materials suitable for Procurement, Fabrication, Inspection and Installation purposes.
„« Preparation of piping layouts for plants.
„« Project Planning and Implementation.
„« Preparation of Bill of Materials, Technical data's required for tender estimates for EPC projects.
„« Preparation of Mechanical engineering computation and analyses.
„« Ensures compliance with required design safety factors, tolerances, and specifications.
„« Coordinates with other disciplines / Engineers.
„« Inspection of all types of Fabrication including Roller Conveyors, Potshells, Furnaces Structures, Super structures, Silo's, Tanks, Piping, Ducts, etc, and Vendor Inspection (Fittings, Valves, & Materials)
„« Reference knowledge of ASME codes like SECTION ¡V II, SECTION ¡V V, SECTION ¡V IX, ANSI B 31.3, API ¡V 650 and various British Standards.
„« Preparation of WPS & PQR for welding purposes for clients Approval.
„« Knowledge of various welding processes including Alumino thermic welding and techniques.
„« Equipment Erection, Alignment, testing and commissioning.
„« Preparation of Test packages, Turnover packages, Inspection Reports, Audit Reports,
„« Implementation of ISO 9001; 2000 Quality Management System single-handed, performed Audits and completed the certification process.
Personal
„« Good in analytical, design and problem solving skills.
„« Ability to work in a self-managed or team environments
„« Functions well in fast-paced, high pressured atmospheres

ACADEMIC & PROFESSIONAL QUALIFICATIONS

Bachelor of Engineering (Mechanical),
M.S.Ramaiah Institute of Technology, Bangalore University, Bangalore. INDIA, 1998.

Internal Auditor Training Course (IRCA 2001 & IRCA 2180 For ISO 9001; 2000),
Certified Internal Auditor, Bureau Veritas Quality International, Bahrain, 2005.

Registered in International Register of Certificated Auditors for Internal Auditor Grade

American Society for Non-Destructive Testing (ASNT-Level-II)
in RT, UT, MPT & LPT.
Vaigai Consultants, Trichy, INDIA.

AutoCAD 2000, 2004
CADD Center, Trichy, INDIA.

Supervisory Orientation Training in Safety,
Bechtel, Bahrain 2005

CSWIP 3.1 ¡V (U.K) Certified Welding Inspector

Member of Institute of Engineers (Bahrain Chapter)

FROM 11-2006 - Present COSTAIN ABUDHABI CO.WLL www.costain.com

Position: QA/QC Engineer

Presently working in the Das Island Offshore projects U.A.E for the Clients ADMA OPCO and ADGAS for Various

Maintenance Modification and Shutdown Projects related to Piping, Structures, Spheroids, Valves, etc.

* Performing Internal Audits for ISO 9001; 2000 Quality Management System.

* Develop project specific PQP, QCP/ITP & Work instructions for each section of the work.

* Inspections related to Materials, Welding, Testing etc.,

* Prepare and submit final test packages / dossiers like Material submittals, hydro test packages, Tie-in package, Civil, and final As-Built drawings etc.,

* Establish liaison with Clients on all matters relating to QA/QC.

* Review and control deviations in the construction activities with particular focus on QA/QC activities

Performed the QA/QC Activities for MARGHAM DUBAI, Ruwais Shut down projects carried out by COSTAIN. Involved in the Quality control of all Mechanical jobs including the inspection of Vessels, Tanks, Flare, Orifice Plates, Testing of PSV'S, Hydro Testing of Air Receivers, Flange Tightening of High Pressure Lines, Preparation of Handing over Documents, Inspection reports etc. Co-ordinate with the Client and Third Party Inspectors.

FROM 6-2004 TO 8-2006 ATLAS MECHANICAL ¡V Bahrain

Position: QA/QC Engineer

Performed the QA/QC Activities for the ALBA / Bechtel's Line 5 Expansion project in the Fabrication and Installation of the entire Alumina Handling Systems, and inspection activities for the Bath Treatment Plant for Silo's, Ducts, Structures & Piping etc.,

JOB DESCRIPTION

Preparation of ISO Documents like Quality Manual, Work Instructions, Quality Procedures and formats for the Management Activities in Mechanical Division. Implementation of the Quality Management System in ISO 9001; 2000 Standards. Preparation and performance of Internal and External Audits

* Primarily responsible for the Implementation of the QMS ISO 9001:2000 and the Certification process
* Performing Internal Audits for various departments.
* Co-ordination with the certification body.
* Preparation, Implementation and monitoring Quality plans, Quality Procedures & ITP'S

* Preparation of Project Quality Plan, Quality Procedures for clients Approval.
* Preparation of Inspection and Test Plan for the Project
* Preparation of Method Statement for Hydro / Pneumatic Tests of Compressed Air Lines.
* Quality Control Activities like Inspection of In-coming Materials, Fabrication, Welding, Erection, Alignments (HDPS Conveyors, Blowers, Compressors, Aeration Fans) etc.,
* Performing Painting Inspection & prepared Inspection Reports
* Witnessing, Interpreting and coordinating NDT activities like DPT & UT.
* Responsible for the Preparation of Inspection reports for Material Inspection, Blasting/Painting, Welding, NDE, Erection and Alignments (Compressors and Blowers) etc.,
* Responsible for the preparation of Test Packs for Hydro / Pneumatic / Service Tests & submission to Client, Inspection and Witnessing of Tests.
* Co-ordination with the client for Quality Related matters.
* Involved in the calibration of measuring devices and gauges, both in house and External Calibration..
* Preparation of ITP's, Quality plan for BROCHOT Roller Conveyors
* Performing inspection for BROCHOT Roller Conveyors, fabrication, Assembly, Mock Test, Painting, etc,
PREVIOUS PROJECTS SUMMARY

[2-2003 till 3-2004] As QA/QC Engineer, Panipat Refinery ¡V Haryana.
DEPL, Larsen & Toubro Limited.
Fabrication and Erection of Reformer Package (Ref-77)
Fabrication and Erection of Heater Units.
Fabrication and Erection of Chimneys (76 &77).

[6-2002 till 1-2003] As QA/QC Engineer, Reliance Polymers ¡V Nagpur.
DEPL, Sathnam Engineering Pvt.Ltd.

Erection of Equipments, Pumps.
Fabrication and Erection of Polymer Piping, Shut down.
Fabrication and Erection of Unit Rack Piping.

[9-2000 till 7-2001] As Engineer IBIL ¡V Chennai.
Fabrication of Boiler supporting structures and Accessories.

[9-1999 till 8-2000] In Quality Control & Planning depts.
Neo Structo Construction Ltd., ESSAR Projects Ltd. (Fabrication & Erection of 2m dia Cross Country Welded Pipe Line for GWSSB/ SPP II Project), Amdavad, Gujarat.

[11-1998 till 9-2000] As Engineer (QA/QC)
Neo Structo Construction Ltd., Reliance Petroleum Ltd. (Process Piping, Structural & Equipment Erection), Jamnagar, Gujarat.
Successfully completed welding Inspection of piping, structural, & RT film
Interpretation for the Plants Amine, Coker & Sulphur Granulation.

PREVIOUS EXPERIENCE SUMMARY:

Duration: June. 2001 ¡V Feb. 2004
Organization: Dorman Engineering Pvt. Ltd.
Designation: QA/QC Engineer.

Worked as QA/QC Engineer in Various Sites and Shut down jobs. (Both Structural & Piping in Fabrication & Erection)
Job Responsibilities:
* Inspection of Materials for Piping and Structural with respect to the required standards.
* Inspection of Alignment and Orientation for structure & piping.
* Inspection of Edge preparation before Welding.
Welding
* Monitoring Welding parameters & Implemented GTAW, GMAW, SAW, & SMAW welding methods.
* Conducting Welder qualification tests.
Inspection
* NDT Methods like VT, PT, MT, UT, & RT.
* Conducting Hydro Testing & Pneumatic Testing.
* Conducting Hardness Testing & Pin Hole Testing
* Inspection of Heat Treatment, Sand blasting &Painting.
Documentation
* Preparation of Reports like Fit up & Welding, DPT, Radiography etc.,
* Preparation of B.O.Q's from Structural Drawings.
* Preparation Documents for Billing and Reconciliation Purposes

* Preparation & Review of Progress reports Daily, weekly & Monthly.

Duration: Sep. 2000 ¡V June 2001
Organization: IBIL Tech Limited, Chennai.
Designation: Engineer.

Job Responsibilities:
* Coordinating with the client and reviewing the project status on weekly basis.
* Coordinating with the Design Department and Manufacturing Unit and Sub - contractors to ensure the delivery of the finished products. Receive reports from Site Engineers and update the project status.
* Inspection of fabricated items at the sub-contractors site along with Quality Control Engineer.

Duration: Nov.1998 ¡V Sep.2000.
Organization: Neo Structo Construction Limited.
Designation: QA/QC Engineer.

Job Responsibilities:
* Inspection of welding quality in Structures & Piping. The NDT Inspection involves DPT, MPT, and RT.
* Conducting Hardness Test and PWHT
* Preparing Records this involved welding procedure specifications, welding procedure specification Table, Welders coupon etc.
* Qualified welders for carbon steels, and stainless steel.
* Study the P&I Diagram and verify the positions at the site.
* Assisting in managing and supervising the execution of Pipe Lines Construction.
* Coordination of Radiography with external agency and interpreting the results.

COMPUTER KNOWLEDGE: AutoCAD 2000, 2004, MS Project, MS Office
Some of the Projects / Jobs Handled are

1. Project Name: Alumina Handling for Alba Line 5 Expansion Project
Position: QA/QC Engineer
Client: Bechtel International
Fabrication & Installation of the Alumina Handling System from the stage of fresh Alumina powder from the Unloading pit, filters through out its various process through the conveying boom silo's, Airgravity conveyors, Air lift vessels, Air lift pipes, HDPS conveyors, Chain conveyors, Insulating Air conveyors up to the potshells with the use of blowers and compressors for the 2 x 1.1 km long Potrooms.

Handled overall project from the initial stage of preparing the quality Plan, ITP, Welding procedures, Welder qualification, Inspection of Materials, Installation, Alignment, pre-commissioning and commissioning activities up to handing over.

2. Project Name: Fabrication & Erection of Bath Treatment Plant
Position: QA/QC Engineer
Client: Alutec International, Australia.
Fabrication & Installation of the Bath Treatment Plant for Aluminium Bahrain, which process the crushed bath from the potshell.
Involved during the conception stage of the project from detailed Engineering for the Structural columns, Beams, and piping sizing and layout, structures, Inspection of the materials with acceptance standards, Stage Inspections through out the various Manufacturing processes up to Erection, testing, commissioning and start up of the plant.

3. Project Name: Fabrication & Installation of Roller Conveyors for Rodding Plant, ALBA
Position: QA/QC Engineer
Client: BROCHOT, Germany.

Increasing the Carbon Handling Efficiency of Rodding plant by modifying the existing Roller conveyors.
Fabrication of the conveyor frames, and its accessories including all sheet metal work, Assembly of the Rollers, bearing blocks, motor covers, sprockets, and chains, etc., Performing the mock test in the Shop floor before installing at site.

Checking the Fabrication Drawings, Sorting out the Requirements of individual items. Responsible for the fabrication of the items on priority basis. Involved in all the Inspection stages including mock test after assembly and Alignment of the conveyors.

4. Job: Refurbishment of Pot-Shells and Over Hauling of Super Structures.
Position: QA/QC Engineer
Client: ALBA, Kingdom of Bahrain
Repairing of the Pot-shell after the cut-out from the pot rooms Fixing of plates, Beams, and stiffeners as per the required dimensions and modify if required with the consultation of the ALBA Engineers. Peforming the Over Hauling activities of the Superstructure, including preventive maintenance in the scheduled time.

Worked in some of the Projects like
* Planning, Execution for the Fabrication & Erection of Reformers & Stacks, I.O.C.L Refinery Panipet.
* Welding Inspection of piping, structural, & RT film Interpretation for the Plants Amine, Coker & Sulphur Granulation. Jamnagar Refinery, Gujarat

COURSES / TRAINING / SEMINAR ATTENDED

* General Offshore Safety Training at ADMA OPCO Abu Dhabi,
* General Safety Training Course (ADGAS) at ADGAS Training Centre,
* General Safety Training Course (ADMA-OPCO) at ADMA-OPCO Training Centre,
* Advanced Safety Audit Course at ADGAS Training Centre,

* Basic Fire Fighting / Breathing Apparatus Training Course at ADMA Fire Service Training Centre,
* Work Permit System Course at ADMA-OPCO Training Centre,
* Permit To Work (PTW) Certification at ADMA-OPCO Training Centre,
* Hydrogen Sulphide (H2S) Awareness Course at ADMA-OPCO Safety Training Centre.

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Brief Description

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