Resume - Science graduate with extensive Supervisory experience in Ammonia and Petrochemi...

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Resume #68468

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Profile: Science graduate with extensive Supervisory experience in Ammonia and Petrochemical (NAO, Ethylene/Sulphur and Formaldehyde) Plant operations/training. With having over 24 years in operations, comfortable working as Supervisor/ Training coach/Coordinator
Contact e-mail: gajendragautam@hotmail.com
Skills:
* Knowledge and understanding of Construction, Pre ¡V Commissioning, Commissioning and Supervision of operations of Ammonia and petrochemical plant including Ethylene, Sulphur, NAO (Normal Alfa Olefins) plants.
* Having good coaching skills with classroom process and safety related topics power point presentations, hand on experience of training modules development.
* Control Room operational ability being fully versed with FOXBORO CENTUM DCS operations and dynamic Simulator, ABB advant-500 DCS, YOKOGAWA-3000, HONYWELL Experion DCS operation (Ethylene/Sulfur) and Emerson process management system (NAO plant). Also experienced in different types of automatic control systems i.e. cascade control, multivariable control system, programmable logic control (PLC) system, TRICONIX interlock system, Process Data histories, PI system(trends and calculations) & Process Net.
* Supervisory and training experience with large teams of multi-national operators.
* A team player able to work on own and with good leadership skills
* Good communicator with good interpersonal skills and the ability to relate well at all levels of an organization.
* Strong safety awareness being fully versed in PTW (permit to work), LOTO (Lock, tag and try out for isolation), confined space entry, JSA (job safety analysis), Root Cause analysis (RCA), HAZOP/LOPA, PSM (Process safety management) training. MOC (management of change) process.
* Computer literate with experience in using MS software suite, VISIO, EDMS (scanned document retrieval), InfoWorks, LIMS (for laboratory results), BaaN and SAP (notification and inventory Requisitions).
.Career History:
Qatar Chemical Company (Q-Chem) Doha, QATAR. Jan 2002 ¡VPresent
A Joint Venture of Qatar Petroleum (QP) and Chevron Phillips Chemical Co (CPC)
Joined as Ethylene/Sulphur Board Operator on 27 Jan 2002 at Pre-commissioning stage, promoted as Shift supervisor (Ethylene/Sulphur) in April 2005, transferred to NAO plant as shift supervisor (NAO) at plant construction stage on March 2009.
Working as: Shift Supervisor (Normal Alfa Olefin).
As Supervisor(Ethylene/Sulfur), I was responsible for Ethylene (cracking furnaces section, Crack gas compressor/ethylene refrigerant compressor/ propane refrigerant compressor and boil off gas compressors, fractionation section, Ethylene/Ethane storage section) and Sulfur plant (acid gas removal with amine/MDEA, sulfur recovery KTI process, liquid & solid sulfur handling/storage) safe and stable operation/maintenance in the shift and training/ supervision of 13 members sift crew (board and field operators), act as an incident commander in case of emergency response to bring the situation under control and timely reporting of the incident.
As Supervisor (NAO), I am responsible for SOP/EOP and commissioning procedures and modules preparation, training to the operators. Safety audit during plant construction stage,
Accountable for board/field operators training i.e.:
„« Q-Chem Company's mission/vision and values and tenets of operation training and general orientation training (GOT) for newly recruited operators.
„« TRAQS (training records & qualification system) on line CBT.
„« EDMS (electronic document management system) training.
„« Operators On Job Training (OJT) and solo phase field training.
„« Honeywell TDC-3000 Simulator DCS training for board operators.
„« First aid / heat stress and use of fire fighting equipment (deluge system, fire extinguishers etc) and fire protection system (field mounted gas detectors, FM-200 for control room equipments etc.
„« Operators training on emergency response procedure. Understanding of NFPA
„« H2S/Benzene/Butadiene awareness thru class room training and test.
„« JSA (job safety analysis), PTW, LOTO, blinding procedure, Confined space entry compliance training).
„« MOC (management of change) process training.
„« Operators' awareness training on gas testing equipment (iTX gas meters, dragger multiwarn, GasAlertMax gas meters for LEL, O2, H2S, CO detection).
* Conducting safety audits on all plant activities on daily basis to ensure safe work practices, following ups on operational excellence (OE) audits findings.
* Responsible for plant cost control matrix and cost reduction.
* Responsible for on time reporting of nearmiss/Incident/ accident / environmental events.
* Fully involved in training modules preparation for all the sections of the NAO and Ethylene/sulfur units.
* Involved in various activities from very early stages of project, like Mechanical completion walk downs,
* Emergency Response Team (ERT) member of the fire fighting team in Q-Chem.
* Pre-Start up safety reviews, System functional logic checks,
* Pre Commissioning and commissioning activities, Performance test runs etc
* Production Representative for Process Hazards Analysis in Ethylene/Sulfur area.
* Actively involved in operators on job and classroom training programs and conducting class room training using latest multimedia techniques.
* Involved in the hiring team for new operators recruitment from different nationalities (Jakarta and Cairo) and conducted written tests / COBRA test and interviews.
* Worked as Specialist (Ethylene/Sulfur) in Q-Chem for two months to fill in vacation coverage.
- Preparing monthly production plan, writing daily operating instructions, co-ordination with procurement and day-to-day maintenance planning, co-ordination with technical dept for plant optimization.
- involved in plant turn around (annual S/D) planning that included maintenance job planning, spares requisition, SAP request, preparation of blinding list /LOTO list in advance and communication with vendors to have their availability during T/A period etc.
- Also involved in the review/approval team for plant SOPs (standard operating procedures) and EOPs (emergency operating procedures) and "What If" scenarios and operators' development programs.
* MOC process implementation for safety and better operability.
* Worked as commissioning engineer appointed by Shell for Sakhalin Energy LNG (Russia) Onshore Production Facility for 2 months (Feb / Mar 2008).

Saudi Formaldehyde & Chemical Co Ltd, Saudi Arabia 1991 - 2002
Worked as: Shift Engineer ¡V Formaldehyde/Resin plant
In charge of the plant operation during shifts
* Led the full operation team for Commissioning activities. Involved in the commissioning /test run of formaldehyde derivative plants i.e. Para Formaldehyde, Hexamethylene Tetramine (HMT), Urea formaldehyde resins and Melamine formaldehyde resin.
* Responsible for smooth operations of all the plants in the shift and training of the shift staff on plant operation.
* Deputed for commissioning/guarantee test run activities of Urea Formaldehyde plant, Petronas Fertilizers Company, Malaysia by Haldor Topsoe, Denmark in 1999.
Indo-Gulf Fertilizers & Chemicals Ltd, Jagdishpur, UP India. 1987 ¡V 1991
Worked as: DCS Operator (Ammonia)
Involved in various activities like pre-commissioning, and commissioning activities of Ammonia plant, performance test runs etc. Turnarounds, Catalyst onsite Regenerations, Process Modifications, De-Bottle necking projects,
Shriram Fertilizers & Chemicals Ltd, Rajasthan, India 1985 - 1987
Worked as: Technical Assistant ¡V (Ammonia)
Went through intensive training of ammonia plant in the field and on panel.
Involved in various activities from very early stages of project, like Mechanical completion walk downs,
Commissioning experience of Fertilizer & petrochemical plants-:
(a) Shriram fertilizers &chemicals, India (Purge gas and ammonia recovery units) (1986)
(b) Indo Gulf Fertilizers, Jagdishpur, India. (Ammonia plant) (1987-1988)
(c) Saudi Formaldehyde & Chemical Co. Ltd., Saudi Arabia (1991-1992) and its derivatives- HMT(1995) Para formaldehyde(1996), Melamine resins(1999)
(d) Qatar Chemical Company, Mesaieed, Qatar (Ethylene/Sulphur Units) (2002-2003)
(e) Qatar Chemical Company II, Mesaieed, Qatar (NAO unit) (2009)

A. Pre-Commissioning/Construction activities in Ammonia / Ethylene/Sulfur Plants involving,
I. System Walk Down. Listing Punch Points.
II. Pre start up Safety Review,
III. Loop checks of Process lines as per P&ID, MFD's.
IV. Loop check of Instrumentation/Transmitter.
V. Stroke checks/calibration of Control Valve,
VI. Interlock/Permissive checks,
B. Commissioning activities in Ammonia / Ethylene/Sulfur Plants involving,
I. Lining up of Utility & supportive system.
II. Pressure Purging / Dry out of system to achieve Design Dew points & Oxygen freeing.
III. System Pressure test at operating pressure.
IV. Charging of Hydrocarbon into system & start-up
Education and Training:
Rajasthan University, India 1985
Bachelor of Science (B.Sc.) in Physics, Chemistry and Mathematics.
Attended:
- First Aid safety course/ Emergency response and spill response courses.
- Several process related training courses from HALDOR TOPSOE', CHEVERON PHILLPS, KELLOG BROWN and ROOT.
- Regularly attending company sponsored leadership half yearly training programmes conduced by renowned experts all over the world.
Personal Details:
Date of Birth: 18th September 1966
Nationality: Indian
Valid Driving Licence: Qatar and India
Passport number: Z 1757429 issued at Doha Qatar, Valid till 24/01/2019.
Interests: A member of Doha prestigious toastmaster's club. Always keen on taking part in group discussions/ communication meetings. Interested in operators' on job training/coaching.

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