Resume - I have 12 years experience in Automation(DCS & PLC). I also worked as project ma...

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Resume #7123

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Deputy Manager

Date of Birth: 01 March 1969
Marital status: Married
Total Experience: 11 years

EDUCATIONAL QUALIFICATIONS:

Bachelor of Electronics & Communication from Amravati University, INDIA.(1988-92)

THL International Award

* Group Award at United Kingdom (U.K) for Pre/FAT (Completion in time ) for Fishmoor Project of United Utilizes.

THL Domestic Award

* Y2K Award on 2000 for Release Migration in North India Sites for Y2K compliance
* Group award at IOCL Panipat for Commissioning of 3X25 Mw Captive Power Plant

CERTIFICATIONS DONE:

* Bronze Level Certification in Global User Station (GUS)/ Local Control Network (LCN) Implementation, from Tata Honeywell.
* Bronze Level Certification in High Performance Manager (HPM) Implementation, from Tata Honeywell.
* Bronze Level Certification in Application Module(AM), from Tata Honeywell.
* Bronze Level Certification in Fail Safe Control(FSC), from Tata Honeywell.

TRAINING UNDERGONE:

* Pre – Commissioning Commissioning in industrial process control instrumentation & loop testing at GPP-, Kerteh, Terengganu Malaysia. By M/s Hyundai engineering construction co ltd. Duration in Jan 1994.
* TDC 3000 Honeywell DCS control system US/LCN/UCN implementation in Nov1994 by Tata Honeywell Pune.at JRD Tata automation training center pune.
* 620-35 Honeywell PLC system at JRD TATA Automation Centre, Pune during Dec 1994.
* Advanced Maintenance workshop(AMW) training at JRD TATA Automation Centre, Pune during Oct 1998.
* Y2K special training at JRD TATA Automation Centre, Pune during Jan 1999.
* HPM/GUS implementation at JRD TATA Automation Centre, Pune during Feb 2000.
* Third party PLC's Triconex and AB PLC training during 2002 at HPL.
* Plant scape scada and fix Dimacs at Jamshedpur TISCO site in 2003 March.
* FSC training Conducted by THL Pune at JRD TATA Automation Centre, Pune on 8th sep to 13th sep 2003.
* Seimens Training conducted by Seimens At JRD PUNE Center on Dec 2004.

WORK EXPERIENCE:

v From Dec 1994 to till date working with M/s. TATA Honeywell Ltd, INDIA as a Deputy Manager – Customer Support Services.

v From Aug 1993 to Aug 1994 with M/s. M/s Hyundai engineering co Ltd, MALAYSIA, as a Instrumentation Engineer.

Project summary

Company Projects Duration

1. M/s Tata Honeywell Ltd Posted at United Kingdom for Jan-2004
six Month For united utilities toJuly 2004
as site support for WaterTreatment Project through TCS

2. M/s Tata Honeywell Ltd All eastern Regional Sites Jan-2003 till
Responsibilities as Technical Jan 2004.
Support
3. M/s Tata Honeywell Ltd TPFMS job at Haldia Aug2001
Petrochemical Ltd to Dec 2002
As technical support

4. M/s Tata Honeywell Ltd Sites Support at Delhi Region Dec-1998 (More than 30 SITES Sites support to July-2001
independently)

5. M/s Tata Honeywell Ltd 25X3 MW (C& I) CPP power project Dec-1995 to
Commissioned at IOCL Nov-1998
Panipat Refinery
6. M/s Tata Honeywell Ltd Indian Oli Corporation July-1995
Mathura Refinery Butamine to Nov-
and Sulfure Unit 1995

7. M/s Tata Honeywll Ltd. Hindustan Petroleum Corp. – Mumbai Refinery Dec-1994 Revamp Project. to Jun 1995
8. M/s Hyundai Engineering Gas Processing Plant(GPP-4) Aug-1993
Co. Ltd at Kerteh(PETRONAS),Malaysia to Aug-1994

Nature of Current job & Responsibilities

* Managerial work functions.
* Looking after all the regional sites independently.
* Scheduled visits for annual maintenance & shutdown maintenance contracts.
* Release up-gradation, add on jobs execution & integration of two different system.
* Day to day emergency site problem solving.
* Maintenance of third party PLC (Trionex & AB PLCs).
* Sales Responsibilities and Revenue follow-ups

Honeywell Product & Engineering Knowledge

Design, Development and Testing, Erection, Installation & Commissioning and Trouble Shooting of Honeywell TPS System.

* TDC 3000 System (consists Process Managers, LM & SM Systems)
* Fail Safe Controllers (FSC)
* 620 series Programmable Logic Controllers.
* Universal Stations (US) / Global Universal Stations (GUS)
* 3rd Party Devices Serial communication with Honeywell HPM Serial Interface and Enhanced PLC Gateways.
* Multi-function Controller & Advanced Multi-function Controllers
* Plantscape (SCADA) MMI System
* Computer Gateway for Level-2 Automation
* Process History Database (PHD)

System Design
Under SAT Documentation & As-Built Preparation of Haldia Petrochemicals Ltd., the following jobs were handled.

* Preparation of System I/O list, Database generation.
* Updating of Hardware Design Manual for DCS system, LCN/UCN Connection diagrams, System Power Loading Calculations, Power supply distribution wiring & grounding diagrams, System & Marshalling Cabinet Internal drawings and Annunciation Control Panel design layout and wiring diagrams etc
* Preparation of Software Design Manual for LU/PU calculations, System I/O loading, I/O segregation etc.
* As-Built preparations for System Architecture, Layout Drawings, System cable mapping drawings and Loop wiring Diagrams.
* Preparing & maintaining documents as per ISO standards.
* Connecting Remote Stations (GUS) using IBM's Carbon Copy Application
* Computer Gateway configuration and implementation for VAX/ALFA DEC Interface with TDC/TPS system
* Process History Database Implementation and preparing Excel and power point companion of the real time data for presentations.
* Plantscape (SCADA) Installation and Implementation.
System Development

* System Configuration like LCN/UCN nodes.
* Initializations like HM / GUS.
* Writing CL (Control Language) programs for Complex Process Control
* Building Logic and Point data base for operational need
* Making new and modifying old GUS and LCN graphics as per operations requirement.
* Preparation of Free Format Logs (FFL) in LCN menu, Excel sheet reports using TPSDDE.
* Preparing Journal, Standard Logs and Reports for product calculations and raw material consumption calculations.
* Interconnecting and transferring process data between different LCNs using Process History Database (PHD)
* Preparing user friendly graphics and reports in Plantscape (SCADA) system

System Maintenance

The following jobs carried out as Technical Support for the following sites in Eastern & Northern Region of India.

Þ Attending Installation, Commissioning problems, and Troubleshooting unforeseen system failures of Honeywell TPS System, Fail Safe Control System and 620 Series PLCs.

Þ Attending Scheduled Preventive and Corrective Maintenance site visits, Shutdown Maintenance, Application program Development and System Hardware & Software up-gradations with respect to Honeywell Product Alerts, Site Audit & Technical Assistance.

Þ Attending Basic Hardware diagnostics, failure analysis and replacements on 620 PLC / HPM/HM/NIM/AM failed modules and Node recovery procedures.

Þ Attending Universal Station failures and GUS freezing, Native windows / HOPC Server connectivity problems, reviewing Graphics Loading & collection rates, and other LCN driver problems.

Þ GUS Hard disks replacement, TPS initialization, Online & Offline NCF changes and Volume Configuration changes.

Þ Attending Problems with LCN, UCN & I/O Link cable problems, System loading and peer-peer communication problems.

Þ Attending Third party Interface problems like Serial communication problems for HPM SI & EPCLG, CG problem for Level –2 Connectivity and PHD related for database management and connectivity pin-out problems.

Non- Honeywell System

Seimens (Step 7, OP PROTOOL & Wincc Scada), Triconix ESD System, Allen Branley, Modicon & FIX Dymax PLC

* Project Development Logic Building.
* SOE configuration and communications establishment with DCS (SMM)
* Trouble Shooting and First Aid Maintenance
* Documentation of I/O assignment and loop drawings.

PROJECTS EXECUTED FROM M/s TATA HONEYWELL:

Project Name: United Utilities (Water treatment project) at United Kingdom, Warrington UK through TCS

System worked: Seimens Product step 7,protool & Win cc Scada

Involvement as: Site Support, Option ring( Site Survey), Co-ordination with OFFSHORE AND IN-SHORE

Work Involved:-: -

* Pre/Fat the project at Factory. It involved simulated the code and checked the system as per approved documents.
* To clear the punch point in in-shore at UK.
* Commission the project.
* SAT (Site acceptance Test) at site.
* Site survey for new requirement.
* Site Report
* Documentation

Project Name: HPL (Haldia Petrochemicals Ltd), India.

System worked: Honeywell GUS (Global User stations)TPS system with High
Performance Process managers & Fail safe control systems

Involvement as: TPFMS Technical Support from Aug-2001 to Dec-2002

Work Involved:-
* Round the clock support at Haldia petrochemical complex.i;e(HDPE, PP,LLDPE,NCU,NCAU,NCR,SCR,ECR PLANTS).
* Plan and implemented for preventive maintenance and shut down maintenance.
* Day to day problem rectification and analysis for failure card and make a reports for them. Make a monthly reports.
* Inventory for spares management.
* Payment collection.

Project Name: 25X3 CPP Trunkey Power Project at IOCL Panipat

System worked: US,, APM, LM, 620-35, THIRD PARTY-SERIAL Interfaces

Involvement: Commissioned Captive Power Plant during Dec1995 to
Nov-1998
Works involved
* Power-on the system and checking the performance of system (Hardware & Software) at Site.
* LCN Graphics checking with database and Site modifications.
* Site modifications & Logic Development for detailed engineering, complex Loops, CLs and LM Logic.
* Serial Interface communication with 3rd Party devices - AB PLC, Modicon PLC. etc.
* Supervision of Field jobs and subcontractors
* Payment Collection.

Project Name: Butamine and Sulfure Unit at IOCL Mathura Refinery

System worked: US,, APM, LM, 620-35

Involvement: Commissioned Sulfure Recovery Unit during July-1995 to Nov-1995
Works involved
* Power-on the system and checking the performance of system (Hardware & Software) at Site.
* LCN Graphics checking with database and Site modifications.
* Site modifications & Logic Development for detailed engineering, complex Loops, CLs and LM Logic.
* Supervision of Field job & subcontractors.
* Payment Collection.

Project Name: Fuel Refinery Revamp job at Hinsduatan Petrolium Co. Ltd

System worked: US,, APM, LM, 620-35, THIRD PARTY-SERIAL Interfaces

Involvement: Commissioned Fuel Refinery during Dec -1994 to Jun-1995
Works involved
* Revamp project:- Revamp of the entire refinery instrumentation control system. The job involved revamping of fuel refinery and commissioning of a new grass root refinery for production of augmented Lube base stock. The system configuration consists of APM (Advanced Process Manager),Application Module and PLCG gateway (for Interfacing third party system to Honeywell DCS) including the linking of different control rooms through fiber optic cable.
* Power-on the system and checking the performance of system (Hardware & Software) at Site.
* LCN Graphics checking with database and Site modifications.
* Site modifications & Logic Development for detailed engineering, complex Loops, CLs and LM Logic.

INVOLVEMENT IN PREVIOUS ORGANIZATIONS:

Organisation: M/s Hyundai Engineering Co. Ltd At Kerteh (GPP-4) plant MALAYSIA

Systems worked: Honeywell TDC 3000 consists of APM, LM, AM

Involvement as a: Instrumentation Engineer

Works involved
* Installation and Commissioning of TDC-3000 System
* Modification of Graphics and data base Building.
* Ladder modification.

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