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Resume #77330

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Seeking a Senior Management assignment as,
MECHANICAL ENGINEER / PROJECT ENGINEER / FABRICATION MANAGER
Target Sector: EPC Projects - Oil & Gas (Onshore & Offshore)
A proactive and analytical Mechanical Engineer with over 12 years experience of Working in a Multinational and Multi cultural work environment in fabrication operations, welding processes, project management, quality / process enhancement, maintenance with highly regarded (ASME - U stamped and ISO certified) companies involved in the production of pressure vessels, heat exchangers, skid packages, storage tanks, offshore platforms, jackets, derricks, process piping, reactors, columns, substructures / masts for onshore rigs, mud systems and heavy structures.
Currently Fabrication Superintendent with Yanbu Steel Company, Saudi Arabia managing production activities of the fabrication unit.
¯ Possesses sound knowledge of Design, Fabrication, Welding and Protective coating Codes and Standards (ASME, API, TEMA, AWS, ABS, ANSI, ASTM, DIN, EN,NACE etc); highly cost conscious and very conversant with productivity norms, systems to track productivity, QA / QC processes and HSE principles & practices.
Determined abilities in leading large teams of qualified Production Engineers, Supervisors and skilled / unskilled workforces in achieving production targets in a timely and efficient manner under extreme pressure situations; skilled at studying drawings of structures to be made, establishing appropriate fabrication sequences & welding techniques and preparing work packs / method statements.
Sound knowledge of the various construction materials, welding techniques (SMAW, SAW, GTAW, FCAW etc.), machining activities, protective coating, NDT and other processes used for Onshore / Offshore Oil & Gas structures including pressing, rolling, welding and cutting steel using specialized equipment.
Proficient in MS-Office tools and have basic knowledge of planning soft wares like MS-Project / Primavera

CORE SKILLS

„ Continuous Processes Improvement
„ Production Planning & Review
„ Resource / Capacity Optimization
„ Communication / Negotiation
„ Troubleshooting / Problem Solving
„ Handle extreme pressure situations
„ Estimation Norms
„ Manpower / Machinery Deployment
„ Performance Review
„ Enhance Operational Efficiency
„ Streamlining Maintenance Operations
„ Cross Functional Coordination
„ Customer Coordination
„ Liaising Third Party Inspections
„ Quality Adherence
„ Identifying / Resolving Non Conformance
„ Process Audits
„ Detailing Quality Requirements
„ Implementing Safety Methods

PROFESSIONAL EXPERIENCE

YANBU STEEL COMPANY, YANBU, SAUDI ARABIA Fabrication Superintendent (Feb 2008 to present)
An ASME ¡* U¡¨ stamped and ISO 9001:2000 certified company (formerly known as PDM Saudi Arabia) specialized in the design, fabrication and installation of a wide variety of steel products such as pressure vessels, process columns & spheres, storage tanks, structural steel, piping assemblies and heavy weldments for both new construction and maintenance retrofit projects for clients in the Oil & Gas, Petrochemical and Water Industries including Aramco, Sabic, Yansab, Flour Arabia, Alfa Laval, Petrocon, Linde and Bemco.

Reporting to the Fabrication Manager and leading 1 Chief Supervisor, 6 Supervisors, 30 Foremen and over 400 skilled & unskilled workers; responsible for providing overall direction for all fabrication activities and the safe, timely, cost effective completion of contracts and adherence to associated quality requirements and health and safety procedures.

Key Responsibilities
„ Ensure the proper handling, storage, packing and delivery of material used during the fabrication process.
„ Monitor / optimize the utilization of resource including consumables, manpower, equipment and materials to maintain effective cost controls.
„ Set up in-house procedures for production, quality, safety and good housekeeping.
„ Advise management on manpower requirements, capacity schedule conflicts, fabrication clarifications and cost projections.
„ Assist the sales and marketing department with man-hours estimation, schedules and technical support as needed.
„ Review scrutiny drawings and give feedback to Design department.
„ Review of Inspection and test plan, Fabrication tolerance sheet, welding procedures, NDT procedures, Painting procedures etc.
„ Review contract documents and understand the scope of work.
„ Prepare fabrication execution plan to carry out the job in proper sequence, safe and efficient manner.
„ Lead material handling team and carry out all heavy lifting / rigging in the facility in a safe and efficient manner.
„ Interact with customers and resolve queries and complaints directed at fabrication.
„ Create, utilize and maintain document control procedures within the fabrication department.
„ Ensure complete awareness and adherence to quality production procedures as identified by the quality assurance manual and procedure master list.
„ Review non conformance and initiate corrective action as required.
„ Part of the team responsible for setting up ERP system for the company.
„ Provide training on procedures within the department; administer all subcontract services: approve process control documents and purchase requests.
„ Support the development of the quality plan as required by contract or inquiry documents.
„ Ensure update of welder's qualification renewal records; identify and provide necessary instruction / testing of welders & welding operators.
„ Ensure strict compliance of HSE procedures in fabrication department.

Key Accomplishments
„ Rearranged the factory layout and refurbished the machinery to improve operational effectiveness.
„ Proposed grading systems for employees which are under consideration.
„ Initiated training programs for Supervisors / Foremen in basic fabrication & welding operations.
J RAY MCDERMOTT MIDDLE EAST INC., JEBEL ALI FREE ZONE, DUBAI, UAE Senior Production Engineer - Structural (Dec 2006 to Jan 2008)

A leading worldwide marine solutions company whose services include design, fabrication, transportation, installation of offshore platforms and installation of offshore pipelines. The company is ISO 9001 / 14000 / 18000 certified, ASME ¡* U¡¨ stamped and its clients include Saudi-Aramco, Shell, Qatar gas, Qatar Petroleum, Rasgas, Reliance and ONGC.

Reported to the Operations Manager, managed 2 Junior Engineers, 1 Site Supervisor, 3 Foremen, 8 Leadermen and over 200 skilled & unskilled workers. Carried out projects for offshore components from project review stage through preparation of work packs / method statements to project execution.

Responsibility Outline: Review Project Specifications / Design Drawings / Scope of Work, Direct Project Squad Leaders (Drafting / Material Coordinators / Estimators), Material Planning, Review / Approval of Shop Drawings, Prepare / Review 4 week Look Ahead Project Plan, Coordination with Construction Engineers / Sub Contractors / Fabrication Superintendent / Other Departments, Attend Pre-Lift Meetings, Progress Monitoring / Reporting, Production Planning, Monitoring Productivity of Fabrication

Key Accomplishments
„ Handled the Reliance India Ltd. project for fabrication of Control & Riser Platform with total fabrication tonnage of approx 6000 Tons; fabricated parts included boat landing, piles, flare boom, living quarters and helideck apart from the main CR platform structure and the fast track project was completed in just 14 months.

PREVIOUS EXPERIENCE

Company Location Designation Period
Fabtech International Ltd. Dubai, UAE Production in Charge - Pressure Vessel Section Feb 2005 to Nov 2006
CICB - Chemicon Pvt. Ltd. Mangalore / Bangalore, India Assistant Manager - Production Feb 1997 to Jan 2005
Gwasf Quality Castings Pvt. Ltd. Mangalore, India Engineer Trainee Mar 1996 to Feb 1997

Fabtech International Limited (ASME ¡* U¡¨ stamped and ISO 9001:2000 certified)
„ Reported to the Works Manager and led 1 Production Engineer, 2 Supervisors, 4 Foremen and 120 skilled / unskilled workers.
„ Responsible for all fabrication related activities and execution of projects carried out in the pressure vessel shop in a safe, productive and quality driven work environment.
„ Successfully introduced a multi discipline work culture and executed fabrication of various types of pressure vessels, process piping, metering skids, derricks and substructures including:
„ Free water knockout vessel skid package for Kvaerner Process Systems, Canada.
„ Skid & piping spool; testing, assembly of gas custody & condensate transfer metering skid for FMC Energy Systems.UAE.
„ Stripping column for Comart SPA, Italy.
„ Mud gas separator for Ensco Oceanics INT Company,UAE
„ Air cooled condenser manifold / steam duct outline piping for GEA-BTT, France (Qatar Gas Project).
„ Augmentor tube for Aero Systems Engineering, Abu Dhabi
„ Media filter vessel for VWS - Westgrath Ltd,UK
„ Canisters for brine recirculation pump for Torishima Pumps Ltd,Japan
„ Surge vessels for CSE, UAE.
„ Dual media filter vessels & storage tanks for Metito, UAE.
„ ACF & various other vessels for Christ Kennicott, U.K.
Derrick for National Oilwell, Norway / UAE.
„ Refurbishment of Land oil rigs.
CICB - Chemicon Private Limited (ASME ¡* U¡¨ stamped and ISO 9001:2000 certified)
„ Managed an 80 strong workforce including 1 Production Engineer and 2 Supervisors.
„ Introduced various tube sheet & baffle plate drilling sequences for heat exchangers to reduce cycle time.
„ Carried out fabrication activity of various types of pressure vessels, heat exchangers, surface condensers, process piping and skid packages including:
„ CO2 gas storage systems for Pepsico, Coca Cola and Praxair.
„ CO2 gas road tankers for Praxair.
„ Shell & tube type heat exchangers & piping for Hindalco, Kinetic, MRPL, HPCL and BPCL.
„ Surface condensers for Triveni Engineering, IFFCO and Essar.
„ Pressure vessels for MRPL, MCF and IFFCO.

ACADEMIC QUALIFICATIONS / PROFESSIONAL TRAININGS

„ B.E. (Mechanical) from NMAMIT, Mangalore University, India in 1995.
„ Specialized course for Welding Engineers conducted by TWI - World Centre for Materials Joining Technology (Sponsored by J. Ray McDermott Middle East Inc.)
„ Certified Internal Auditor for OHSAS 18001 - 2007, by TUV/FAHSS Saudi Arabia.

PERSONAL INFORMATION
Date of Birth: 21 / 12 / 1973
Languages Known: English, Hindi, Kannada, Malayalam and Tulu
Proficient in MS-Word, MS-Excel, MS-PowerPoint, MS-Outlook, MS-Access, and Internet applications. Have basic knowledge of MS-project and Primavera.
Have Valid Saudi Arabian Driving License.
References available on request.

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