Resume - DCS Operator for Fractination/Distillation of Fatty Acid,Distillation of Glyceri...

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Resume #77392

CONTACT INFORMATION:
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Skills

Abilities to conduct commissioning and initial start up of chemical plant.
Experienced to transfer and shipping the material.
Familiarly to operated of distributed control system (DCS) Centum XL Yokogawa and Delta V Emerson Process Management.
Well trained to operating fire fighting equipments.

EDUCATION

Technology Education of Chemicals Engineering, Medan, North Sumatera. Associate Degree majoring in Chemical Engineering, posses in 2003.
Senior High School SMAN 2 Kabanjahe, posses in 2000.
Junior High School SMPN 1 Simpang Empat, posses in 1997.
Primary School SDN 03 Tiga Serangkai, posses in 1994.
Training

In house training "Cooling water & boiler water treatment" in PT Ecogreen Oleochemicals Batam, presented by PT Nalco Perkasa, January 2006
Training at Pendidikan Teknologi Kimia Industri Medan: Diklat technical " The Operation Technology & Evaluation Work Show Unit Preparation/Process "
( July 01nd – July 13th 2002 )
One day seminar " The Implementation of Information Technology in Public Sector in North Sumatera " at University North Sumatera
( Mei 04th 2002 )
Training Out Bound with PT. Indofood Sukses Makmur Tbk Medan
( September 12-13th 2004 )
Training Out Bound with PT Ecogreen Oleochemicals Batam Plant
( September 17-18th 2006 )
Training safety risk assessment with PT Ecogreen Oleochemicals Batam – Plant ( December 27-28th 2006 )
Training ISO 9001: 2000 in PT.Indofood Sukses Makmur Tbk Medan – Tanjung Morawa and PT.Ecogreen Oleochemicals Medan Plant/Batam Plant.
Training ISO 14001 in PT.Ecogreen Oleochemicals Batam – Plant
Training HACCP in PT.Indofood Sukses Makmur Tbk. Medan – Tanjung Morawa.
Fire and Safety training (regularly) conduct by Safety section, PT Ecogreen Oleochemicals Batam, since January 2006
Personnel training awareness for ISO 14000 conduct by Fatty Acid and Tank farm section, PT Ecogreen Oleochemicals Batam, October 2007
Training Fire Drill Safety and Fire Fighting at PT Ecogreen Oleochemicals Batam – Plant ( April 2008 )
Vacuum System (Ejector System & Vacuum Test) – Ecogreen Oleochemicals (2006)
Valve and Piping - Ecogreen Oleochemicals (2005)
Pump - Ecogreen Oleochemicals (2006)
Compressor (single stage and multistage) - Ecogreen Oleochemicals (2006)
DCS (Distribution Control System and Instrumentation) - Ecogreen Oleochemicals (2006)
Utilities (cooling water, tempered water, air, steam, and OTH) - Ecogreen Oleochemicals (2006)
dESCRIPSION
Ecogreen Oleochemicals is one of leading in international Oleochemicals industry. The main product such as: Fatty Alcohol (saturated and unsaturated), Glycerin and Olein.
The products serve application for raw material: Soap, Natural Detergent, Perfume, Cosmetic, Medicine, etc.
Ecogreen Oleochemicals development the new plant for fatty alcohol product, by use technology from Axsia Howmar Ltd, Kvaervner Process Technology and Davy Process Technology Ltd, United Kingdom. The other plant (old plant) use Lurgi Gmbh, Germany.
Our Plant use Methanol Reforming or Methanol Hydrogen Plant for produce high purity hydrogen for hydrogenation process in the Natural Detergen Alcohol Plant. The process split methanol and steam into a synthesis gas under the presence of Copper-Zinc base Catalyst.
The process typically takes plate at elevated pressure of up 47.5 bar and temperature between 290 – 330 deg C.
Although the process is a batch operation, continuous product and off gas flow are achieved by using multiple adsorbent operation in PSA unit.

I have been experience to follow began plant erection, Pre-commissioning and Commissioning until commercial running. Involved in Davy NDA Project, Pre-commissioning Fatty Acid Section and Methanol Reformer Hydrogen plant, include preparing the plant for start-up, such as vessel and column are cleaned, their dimension and capacities checked, compressor and pump are aligned and test run, control valve are calibrated, zeroed and stroked, piping flanges are tested for leaks at operating pressure, loop and stroke test all instrumentation, P&ID punch list.

Assist the project engineer in check a monitoring the contractor job during plant Erection, Pre-commissioning and Commissioning, to ensure plant in accordance with piping and instrumentation P&ID. Monitoring and record / inspection personnel mechanic to install assembly Equipment of column (demister, distributor, collector, chimney tray, structure and random packing)
Conduct: Water flushing, air blowing, steam flushing, shot blasting, pressure test, vacuum test.
Assist instrument personnel: loop test and simulation trip setting.
Pre-commissioning and commissioning activities to set up all condition and parameter for normal running.
Starting November, 2006 plant was successfully commissioning, guarantee run on product specifications and now plant status commercial running.

Career HISTORY

September 2007 until present:
DCS Operator/Back up Field Operator of Fatty Acid and Tank Farm Section of PT Ecogreen Oleochemicals Batam, Plant 2(Oleochemicals Manufacturing)
Responsibilities:
To ensure all control room activities running well, safe and efficient and gain the process parameters base on work instruction.

Job descriptions:
Performs start up and shut down process plant.
Operates, achieves and maintains optimal operating parameters. Oil hydrolysis, glycerin treatment and refining, fatty acids fractionation, and thermal oil burner.
Monitors information concerning process conditions, and solves problems/take corrective actions where necessary.
Compiles production shift report.
Communicates and co-ordinates with Tank farm Operators for all of tank farm activities, such as: transferring, nitrogen blanketing, sounding the levels of tanks and prepares the respective tanks for run down the products.
Co-ordinates with utility section for availability and continuity supply of steam, nitrogen, utility air, power, cooling water and service water, natural gas or diesel oil and other chemicals consumption for process.
Performs other job related duties as assigned.
Acting as shift supervisor if supervisor on duty out of plant area.
Duties and responsibilities:
To implement all field related activities in process plant, like:
oil pretreatment, oil hydrolysis by splitting column fatty acid fractionation and distillation, glycerin evaporation and refining, glycerin distillation and bleached, and thermal oil heater
Ensures the safe operation of the plant and equipment.
Ensures the availability of supporting chemicals.
Reports and responds for any abnormalities condition.
Ensures the work area and equipments are safe for maintenance activity before SWP issued.
Practices good housekeeping and controls the waste and disposal as per environment regulation standard.
Performs the assigned function as Fire Brigade and Emergency Response Team.
Various unit process/area to be part of my jobs scope are:
Oil pre-treatment
Hydrolysis (splitting column)
Fatty acids fractionation
Glycerin water evaporation
Glycerin distillation and refining
Thermal oil heater, and
Tank Farm area.
Various equipments that I have handled during this job and when I do it job training in PT Ecogreen Oleochemicals Medan Plant,Ecogreen Oelochemicals Batam Plant 1 and 2,Utility Department Medan and Batam such as:
Trans-esterfication reactor and methanol recovery column;
Fractionation and distillation column;
Evaporator and glycerin refining column;
Carbonyl reduction reactor;
Hydrogen recycle compressor;
Many types of pumps and heat exchangers
Boiler
Oil Thermal Heater ( OTH )
Steam Turbine and Common Boiler
Nitrogen production
Reformer of Hydrogen with using Natural gas and methanol

I have added value experience to join with Ecogreen Oleochemicals plant 2 since structure erection until commercial running for this plant (technology of De Smet Balestra Spa)

Duties and Responsibilities on this period (March 2006 – March 2007):

Assist the project engineers in checking a monitoring the contractor job during plant erection, to ensure plant in accordance with piping and instrumentation diagram (P&ID).
Monitors and records the contractor's job for: chemicals cleaning, mechanical cleaning, hydro test and pressure test.
Monitors and records mechanical personnel installs the assembly of column (splitting column, fractionation column, vacuum system package, flash column, refining column, structure and random packing)
Conducts of water flushing, air blowing, steam flushing, pressure test, vacuum test.
Assist instrumentation personnel for loop test and simulation trip setting.
Operates plant with "water run".
Pre-commissioning activities to set up all conditions and parameters for normal running according to standard operating procedures.
Starting April, 2007 plant was successfully commissioning, guarantee run on product specs and now plant status commercial running.

Duties and responsibilities as leader tank farm:
Functions as leader tank farm activities, such as:
Ensures all heating coils, pumps, agitators, level indicators, breather valves and other equipment in safe and normal operation.
Performs blending of products as specifications needed.
Supports tank farm operator for tanks sounding, nitrogen blanketing of product, loading product to vessels and iso-containers, drumming liquid products and bagging flake products. Also activities of unloading raw material, additive chemicals, diesel oil and LPG.
Ensures the availability all documents required as per loading/unloading procedures.
March 2006 to September 2007:
Field Operator of Fatty Acid process plant of PT Ecogreen Oleochemicals Batam (Oleochemicals Manufacturing)

Duties and responsibilities:
To implement all field related activities in process plant, like:
oil pretreatment,
Fatty acid / fatty alcohol fractionation and distillation, glycerin evaporation and refining, post hydrogenation, and thermal oil heater
Ensures the safe operation of the plant and equipment.
Ensures the availability of supporting chemicals.
Reports and responds for any abnormalities condition.
Ensures the work area and equipments are safe for maintenance activity before SWP issued.
Practices good housekeeping and controls the waste and disposal as per environment regulation standard.
Performs the assigned function as Fire Brigade and Emergency Response Team.
Rotating Equipment to be Handle:
Centrifugal Pump
Ordinary centrifugal pump.
Canned motor pump.
Rotor Jet (High Head) Rotating case with pitot.
High Speed (High Head) Sundyne Pump.
Reciprocating Pump
Simplex Plunger Pump
Triplex Plunger Pump (Wepuko)
Diaphragm Pump (Dosapro)
Dosing/Metering Pump.

Compressor
Single Stage Centrifugal (Turbo Compressor) Atlas Copco.
Single Stage (double acting) Reciprocating Compressor.
Vacuum Pump
Roots/Blower Pump (Rietscle)

November 2003 to January 2006:
Lead Operator R & D of PT Indofood Sukses Makmur Tbk Medan Tanjung Morawa.

Duties and responsibilities:
Functions as leader QC/QA Research & Development activities, such as:
Ensures all heating coils, pumps, agitators, level indicators, breather valves and other equipment in safe and normal operation.
Performs blending of oil fryer as specifications needed.
Ensures the availability all documents required as per loading/unloading procedures oil CPO.
Monitoring all using chemicals of ingredient of noodle.
All packaging noodle start from packaging line up to warehuse.
Monitoring temperatur fryer of noodle for care % moisture at noodle
Burned all product if expired date in plant and all warehouse every city.
Survey in field about marketing and quality assurance every month.
Duty as field lead operator as shift supervisor assigned.

2002 to November 2003:
Laboratory Assistant of Phisic Laboratory and Chemicals –Phisic Laboratory at Technology Education of Chemicals Engineering Medan, North Sumatera..

Duties and responsibilities:
Giving job training and monitoring practikum of student.
Prepared all chemicals and equipment for analysis using by student.
Analysis the material if come from any company.

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