Resume - Instrument Engineer with more than 5 yrs of experience in EPC Oil & Gas Design

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Resume #77470

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Key Qualifications
Main Discipline: Instrumentation
* More than 5 years of experience of which more than 3 years as Instrument Design Engineer in reputed Oil & Gas Design Firms with key experience in DCS, ESD, F&G & other Field Instrumentation.
* Experience in both Proposal as well as Detail Engineering of Project, so well known with Instrumentation Procedures/Scope/Works for proposal & detail engineering.
* Familiar with various Internationals standards like API, IEC, BS etc.
* Exposure to Instrument Database software INTOOLS (SPI) 7.0.
* Familiar with activities like project man-hour / cost estimation, planning & scheduling.
* 2 years of experience as a Engineer in Instrument Department in Chemical Firm having responsibilities like maintenance activities, Procurement of various instruments, Software Support for DCS, Calibration, Commissioning & site supervision for projects & its documentation.

Education
1999 - 2003 RAIT-Mumbai University, BE - Instrumentation Engineering.
1997 - 1999 ASC College-Mumbai, Higher Secondary School Certificate.
1994 - 1997 SCSV-Mumbai, Secondary School Certificate.

IT Software INTOOLS-SPI (Intermediate), Instrucalc(Expert), Flowel (expert)
SmartPlant Review (Intermediate),
MS Office - MS Excel, MS Word, MS Access, Power Point & Visio
Email - Lotus Notes, Outlook Express.

Training
DCS/SCADA/PLC - Rashtriya Chemicals & Fertilizers, India.
PLC Programming - ATI Institute Mumbai-India.

Languages English (fluent both spoken and written)
Marathi (Mothertongue) Hindi (Basic)

Work Experience: 5+ Years

May 2007 - till date PETROFAC International LTD, Sharjah-UAE. (www.petrofac.com)
Design Engineer - Instrumentation
Stationed at PT IKPT, Jakarta-Indonesia which is a newly formed operations of Petrofac E & C in Indonesia specifically for executing projects in LNG sector. PT IKPT is local EPC Company having experience in LNG & worked on major LNG projects in Indonesia.
Job Profile:
* Responsible for an overall Instrumentation work done by team of engineers from PT IKPT-Jakarta Instrument Department.
* Checking of deliverables prepared by PT IKPT Instrument Department.
* Maintain communication flow with Instrumentation Department-Petrofac Sharjah office.
* Manpower Handling & meeting exercises to getting work done in desired schedule.
* Man-hour Estimation & Proposal Cost Estimation for Instrumentation Discipline.

Presently assigned on GASSI TOUIL FEED (Front End Engineering Design) Project, which is upstream field development of ARZEW LNG Project. Project comprises of receiving gas from onshore wellheads, Gathering stations & Gas Treatment plant to recover LPG.
Client - Sonatrach Anadarko Association, Algeria.
Responsibilities:
* To understand client requirements from the project & suitably ensure Instrumentation Scope.
* To develop Design specifications as per client requirement. I am responsible for all the Design Specifications related to control system which are DCS, ESD, F&G, SCADA, Wellhead Control Panel & Tank Gauging System.
* To develop System Architecture Diagram for Control System.
* To develop Control System Philosophy for DCS & ESD.
* To provide inputs to Process Department to develop P & ID¡¦s.
* Preliminary sizing calculations for valves.
* P&ID review check with Process Department.

Client - Sirte Oil Company, Libya.
Pre-Bid Engineering: Marsa El-Brega LNG Rejuvenation Project
Type - Brownfield Duration: 3 Months.
This Project is basically increasing life time (Rejuvenation) of existing LNG plant which is built in early 1960¡¦s. Instrumentation scope is major as all instrumentation needs to be changed with Foundation Fieldbus compatible Instrumentation and Installation of new control systems like DCS - Fieldbus System, ESD and F&G system.
Assignments:

* To study and identify scope of Demolition / Revamping & new installation work for Instrumentation Discipline.
* To raise Technical Queries / clarification to Client.
* To plan strategy for replacement of old control system with new control system without disturbing plant operation.
* To review datasheets of existing instruments / valves for preparing material requisition with new requirements.
* Technical offer review & Bid tabulation for Proposal Cost Estimation
* Checking of MTO & BOQ for Revamping Work & New Instrumentation Work.
* Participation in interdisciplinary meetings to resolve various Instrumentation points & Interface issues.
* Identification of Risk factors for Instrumentation for such type of Brownfield Project.

Client - Sonatrach Anadarko Association, Algeria.
Pre-Bid Engineering: Arzew LNG (Capacity-4.3MMTPA)
Duration: 8 Months.
The first LNG Proposal Engineering executed by Petrofac E & C Indonesia Operations-Jakarta alongwith PT IKPT Jakarta.
Instrumentation scope - DCS (with new developments like APC & Information Management System), ESD, F&G, CPMS & Tank Management System, Analyzers, Custody Metering System, Berth Monitoring System, Cryogenic Valves & Severe Service Valves.
Assignments:
* To study ITB & Design specifications in view Control System & Field Instrumentation.
* P & ID Review.
* Technical Queries / clarification to Client.
* Control Systems Engineering.
* Design specifications, summery sheets& datasheets, material requisition preparation.
* Technical offer review & Bid tabulation for Proposal Cost Estimation
* Checking of Instrument Index, I/O List, MTO & BOQ.
* Participation in interdisciplinary meetings to resolve various Instrumentation points & Interface issues.

Client - Sonatrach Anadarko Association, Algeria.
Proposal: El-Merk Field Development. Duration: 4 Months
Client - Hayan Petroleum Company, Algeria.
Proposal: Jihar Field Development. Duration: 3 Months
Assignments:
* To study ITB & Design specifications in view Control System & Field Instrumentation.
* P & ID Review.
* Technical Queries / clarification to Client.
* DCS, ESD & F&G Engineering.
* Design specifications, summery sheets& datasheets, material requisition preparation.
* Technical offer review & Bid tabulation for Proposal Cost Estimation.
* Checking of Instrument Index, I/O List, MTO & BOQ.
* Participation in interdisciplinary meetings to resolve various Instrumentation points & Interface issues.

Jan 2006 - May 2007 TOYO ENGINEERING INDIA LTD, Mumbai, India (www.teil.com)
Design Engineer - Instrumentation

Client - Indian Oil Corporation Ltd, India.
Project: Naptha Cracker Unit (NCU+AU)
Assignments:
* Preparation of Design specifications for various field instruments like control valves, On-off Valves, Motor Operated Valves, level gauges etc.
* Datasheet Preparation using INTOOLS (Ver 7.00)
* Preparation of Material requisition, Bid Evaluation to final purchase order for different instruments like control valves, On-off Valves, Motor Operated Valves etc
* Detailing of Package Unit Instrumentation Items (Compressors - Charge Gas, Ethylene, Propylene and Methane having instrumentation like Machine Monitoring System (vibration, displacement), Anti-surge controller, Governor, speed controller, Condensate Polishing Unit). Review these packages in view to interface with plant's main control systems like DCS & ESD systems.
* To study & review Inter-Departmental Check Documents from various departments like Mechanical (Rotary, static) & Electrical in respect of instrumentation scope and applying project guidelines for instrumentation part.

* Softwares - Intools(SPI) 7.0 - Instrument Database.
Instrucalc - Control Valve Sizing
Flowel - Flow Elements.

Client - Hindustan Petroleum Corporation Ltd, India.
Project: SRU - Sulphur Recovery Unit.

Assignments:
* Detail engineering of various field instruments.
* Preparation of Design specifications for various field instruments like control valves, Flow measurement instruments, Electronic transmitters, Different type of gauges etc.
* Preparation of Material requisition, Bid Evaluation to final purchase order for different instruments like control valves, Flow instruments, Different type of gauges etc.
* Vendor drawing review for various instrumentation items such as control valves, flow elements and different types of gauges such as pressure gauges, temperature gauges.
* Handled package unit instrumentation items for package unit Combustion Air Blower, Heater Instrumentation. Interfacing these packages with plant main control systems like DCS & ESD system.
* To study & review Inter-Departmental Check Documents from various departments like Mechanical (Rotary, static) in respect of instrumentation scope and applying project guidelines of instrumentation.
* Preparation of Instrument Index & I/O list.
* Preparation of SLLD (Single Line Loop Diagram) & ILD (Interlock Logic Diagram)..
* Sizing Calculations for Control Valve, flow elements, safety relief valve etc
* Softwares -
Instrucalc - Control Valve, Safety Relief Valve Sizing
Flowel - Flow Elements.

June 2005 - Dec 2005 Century Rayon & Chemicals Ltd, Mumbai, India
Engineer - Instrumentation

Assignments:
* CENTURY CHEMICALS PLANT having continuous process & having DCS System - YOKOGAWA CS 1000, so maintain system making full use of systems & decreasing production down time.
* Familiar with Software configuration settings of YOKOGAWA CS 1000 DCS S/M
* Handled ¡* DCS System Expansion Project¡¨ with new addition of Hardware & Software Change. Follow-up with DCS System Vendor YOKOGAWA for getting work done in schedule.
* Hands on Allen Bradley PLC, field wiring & troubleshooting of problem. Good understanding of Interlock Sequences.
* Commissioning of new Control Loops with DCS. Loop Checking, Calibration & Maintenance of all type of field instruments (SMART (HART) & Conventional).
* To carry out studies for new projects, it's Planning, Scheduling & supervision.
* Familiar with selection of right process instruments & various Control Valves.
* To co-operate with several departments like Purchase, production, Stores, Electrical etc.
* Maintain TQM standards & Documentation as per ISO-9001: 2000. Also preparation of preventive maintenance & calibration schedules.

Oct 2003 - May 2005 Rallis India Ltd, Mumbai, India
Engineer - Instrumentation

Assignments:
* Maintaining DCS Systems (FOXBORO I/A SERIES - Micro I/A Station 1, YOKOGAWA CS 1000).
* Knowledge of FOXBORO Utilities HLBL (Higher Level Batch Language)& FOXDRAW (Display Configurator) used in FOXBORO I/A SERIES DCS SYSTEM
* Maintain documentation as per ISO-9001: 2000 on ERP system SAP
* Preparation of Preventive maintenance schedule & Calibration Reports in SAP System.
* Instrument Database & Materials Management using ERP system SAP.
* To co-operate with several departments like Purchase, production, Stores, Electrical etc.

References
Will be provided

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