Resume - Desiging of new control system/smart instrumentation system,ESD/DCS/PLC/ based s...

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Resume #78421

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OBJECTIVE:
To work in a well reputed organization, Plant that provide progressive and dynamic challenges so that my involvement could contribute positively towards the growth and success of the organization, plant and provide me an insight into the practical application of my knowledge and skills in the field of Instrumentation and Control.

QUALIFICATION:

B.E (Bachelor of Engineering) Electronics (4 years degree 1999 Batch)
From
Dawood College of Engineering and Technology Karachi Pakistan.
Registered Engineer with Engineers Australia

EXPERIENCE: in Oil &Gas, Petrochemical Industries.

3) Company: Arabian Industrial Fibers Co. (SABIC) SAUDI ARABIA
Designation: Instrument Engineer
Department: E & I (Plant Engineering)
Tenure: [2008 to Present)

SABIC is the Saudi Basic Industries Corporation, one of the world's leading manufacturers of Petro chemicals, fertilizers, plastics. Arabian Industrial Fibers Company (Ibn Rushd) is an affiliate of SABIC. Arabian Industrial Fibers Company Complex consists of three integrated plants which produces Aromatics (450000 T/Y Benzene, 375000 t/y paraxylene), PTA (Purified Terephthalic Acid capacity of 350,000 tons/year), Polyester and Bottle Grade Chips.

Below is the summary of my primary responsibilities:
Designing, Engineering, Project Management, Maintenance Management.

* To design and develop the new control system/Data acquisition system, and up gradation of existing systems, selection of new suitable instruments, equipments and controllers for the process improvement, reliability and to remove the bad characters form the plant.
* To direct, supervise and technical support to the maintenance department, Project department for, Engineering,programming,Intallation,maintenance, upgradtion,modification, commissioning activities of PLC(Siemens, Allen Bradley,Gefanuc,Modicon etc),DCS( Yokogawa Centum 3000),HYBRID(Siemens PCS7,),ESD,F&G, Data Acquisition system, Vibration Monitoring System(3500 Bently Nevada (BN) Anti surge Control System installed on Plant of various vendors.
* Directed, and supervised Engineering, installation, maintenance, calibration, troubleshooting and modification activities carried out on PTA,Aromatics Plant of Electric, Electronic, Pneumatic and microprocessor based Field Instruments, sensors, smart transmitters, equipments. Of various vendors includes Yokogawa,EH,Rosemount,Emerson,Honewell,ABB,Siemens etc
* To improve the plant availability and reliability, to optimize operation and maintenance cost and control risks by using APM (asset performance management) techniques, using state of art technology and software's (Meridium etc).have used and implemented following reliability tools to improve the Plant Reliability and equipments instruments performance.
o RCM(Reliability centered maintenance)
o ISR(Instrument System Reliability)
o RBI (Risk Base Inspection)
o RCA (Root Cause Analysis)
o ODR (Operation Driven Reliability)
o RCFA(Root Cause Failure Analysis)
o FMEA(Failure Mode Effective Analysis)
* To use the integrated data of APM to calculate plant metrics, to track the progress of engineering jobs, to make action for plant maintenance strategy PM, turnaround maintenance activities, to reduce the maintenance cost and Instruments Reliability.
* To provide technical support to field maintenance, planning and reliability group for corrective, preventive and proactive maintenance related to ICS systems and to meet maximum uptime for plant production and quality. Also, try to reduce maintenance cost by improving the system performance and optimize maintenance systems.
* To provide technical support basic engineering to the EPC contractors in regards of Instrumentation and Control on different ongoing and new projects.
* Conducts investigations of functional engineering design problems, devising practical approaches to the problem, formulating plans and solutions.
* Being innovative and brings forward cost saving ideas. Contributes to the CPI process. Recommends improvements to procedures and practices
* To Initiates action to change requirements that are no longer valid in order to facilitate improvements to prevent recurrence of problems in equipments plant...
* To Maintains knowledge of safety policies and procedures and performs assigned duties in a safe manner, and if supervising others, has responsibility for the safety of those being supervised and ensures they comply with established safety policies, procedures and safe work habits. Appropriately acts on and monitors the clearance of corrective actions and audit findings.
* Provides consultation services as required
* Working on designing and basic engineering for control system for Ibn Rushd 1 (new Plant)
* Reviewing technical content of contracts and vendor frame agreements, liaising with, suppliers, contractors and relevant authorities
* Worked on SAP, RAMIS and different SABIC system support software's.

2) Company: Pakistan Oil Fields Ltd (POL) PAKISTAN
Designation: Instrumentation & Control Engineer
Tenure: (2005 to 2008 April)

Pakistan Oilfields Limited (POL), a subsidiary of The Attock Oil Company Limited (AOC) a growth oriented leading Oil & Gas exploration and Production Company in Pakistan.
In addition to exploration and production of oil and gas, POL also operating Oil refinery, LPG plants, solvent oil and sulphur recovery Plants.

Below are my Engineering workplace activities while working in Pakistan Oil Fields Ltd

* Worked on Designing, Engineering developing, installation, programming, configuration, Maintenance, upgradition, modification of new and existing PLC/DCS/PAC based Control System,ESD system (Emergency shutdown system) F&G System,SCADA(Supervisory Control and Data acquisition system ),Data acquisition and Monitoring system for various POL plants. In POL plants I have worked on following DCS systems (Emerson Delta V 8.3, Honeywell TDC 3000, yokogawa CS 3000,GEFanuc RX 7i) and have worked on following PLC based Control System (Allen Bradley SLC 500 series, Siemens S7 series PLC )
* Directed & supervised the Engineeing,installation, maintenance, repair, calibration, troubleshooting and dire modification activities carried out on a wide range of Electric, Electronic, Pneumatic and microprocessor based Field Instruments, Process Instrumetation,WellHead Instrumentation,Transmitters,,smart Transmitters (Profibus,Foundation Filed Bus, HART based),Transducers,Gauges,Control Valves, Pneumatic Controllers,, Electronic PID controllers,(Pressure, Temprature,level switches) process analyzers, Flow Computers, Gas chromatograph, Recorders of various vendors include (Emerson, Fisher,RoseMount,E&H,Saab,Honeywell,ABB,Siemens,AB,Yokogawa,Shinko,Mikron,Caterpillr,Waukesha,perkin)etc
* Directed & supervised the installation, maintenance, repair, AC/DC Drives, VFD, Soft starters, Motors, Pumps, Compressors, diesel and gas Generators, Engines of various vendors.
* Experience of PLC/DCS/SCADA HMI software's programming like,(Proficy Machine edition, Step 7,Rs Logix,Cimplicity,Wincc,Rs view,Wonderware,iFix) etc

Project Engineering.

* Worked on Designing and Installation of Custody transfer Flow Metering system have installed E&H coriolis Flow meters along with E &H Pressure, Temperature transmitters and Flow Computers in POL Crude Oil, Sale Gas Distribution Lines.
* Design, developed and installed the Saab Tank Gauging System for 20 Crude oil tanks in POL.installed Rose mount Radar Transmitters for Level Measurements along with Saab Tank Master HMI.
* Worked on Electrical and Instrumentation designing and installation for new Propane Recovery Unit installed on POL Pindori Field. Have done selection and installation of Suitable Instruments and electrical equipments for propane package.
* Worked for the designing and installation of EOR for water injection to wells in POL Mayal Filed.
* Experience of Installation of Computer based interfacing and Industrial communication Networks for field instrumentation and control system (ProfiBus,Ethernet,ModBus,HART etc)

Maintenance Management:
* Managing operations related to maintenance and modifications activities of plants equipments.
* Reviewing planned maintenance routines and prioritization to ensure optimization.
* Providing technical support to all departments and making cost effective decisions with regard to the repair, maintenance, and spares holding for plant equipments, Maintain inventory with cost effectiveness approach.
* Reviewing technical content of contracts and vendor frame agreements, Liaising with, suppliers, contractors and relevant authorities,
* working collaboratively with design engineers, operation engineers, purchasers and other internal staff; developing new business proposals;
* understanding and ensuring compliance with the health and safety regulations and quality standards;
* HSE Coordinator for Engineering Department. (Workplace Risk Assessment, Ergonomics Risk Assessment, Work permit Implementation
* Good knowledge of relevant Engineering codes, regulations and standards. API, NEC, ISA, and IEEE etc.
* Knowledge of SIL classification.
* Knowledge of HAZOP/HAZID Processes
GMP management

Develop GMP required and process improvement documents of equipments, instruments and implement them

„X Standard operating procedures (S.O.P)
„X Design Qualification. (D.Q)
„XƒnƒnInstallation qualification. (I.Q)
„X Operational qualification. (O.Q)
„X Performance qualification. (P.Q)
„X QMS gap analysis.
„X QMS (GQP/SOP) track and trace.
„X CAPA (corrective and preventive action).
„X Change control. (C.C)
„X OEE (overall equipment effectiveness)
„X PUCC (process understanding and capability control)
„X BRITEST
„X Protocols.

1) Organization SPEEDY AUTOMATION PAKISTAN Designation Application Engineer
Tenure (28th Dec 2003 to Dec 2005)

A premier Engineering and Automation Company specializing in the supply of Industrial Control, Measuring and Testing equipment for process optimization. Company core business is in using state-of-the-art Technology, for developing Turnkey solutions catered to client's (Oil &Gas,Fertilizers,Power,Petrochemical etc sector) etrequirements including total system integration, with energy monitoring for plant optimization and cost control
Responsibilities were Programming, configuring, installation, of PLC/DCS / HMI/SCADA, Data acquisition system. Calibration, installation of electronic and microprocessor-based Field Instruments and Equipments. Below is detail of my workplace activities:

Responsibilities include:
* System designing and integration commissioning.
* Technical support to clients.
* Developing of new business proposals.
* Designing of New Instrumentation system.
*
PLC /DCS/ HYBRID/ SCADA/RTU/:

„« Worked on Programming, configuring, Installation of PLCs /DCS/Hybrid and PAC systems.
DCS: Emerson Delta-V, Honey Well TDC 3000, Yokogawa CS 3000
PLC: SIEMENS ( S5, S7 PCS 7series PLCs)
GEFanuc (Versa Max, 90-30, 90-70, RX3i, RX7i, series PLCs)
ALLEN BRADLEY, MITSUBISHI FX series, ERRAY, EASY etc.
„« HMI, SCADA, PLC software's.
(Proficy Machine Edition, Versa, Step7, RS logix CIMPLICITY, PROFICY iFIX, RSVIEW32, WINCC)
„« Worked on Data Acquisition, Sequence of Events Recording system Via PLC.
„« Worked on Computer based interfacing and Industrial communication Networks
(Ethernet, PROFIBUS, HART, Genius, serial etc protocols
„« Worked on RTUs of (E&H, GEfanuc etc) Field gate FX 320, FX520, FX720 etc.

INSTRUMENTATION:

„« Worked on Calibration and commissioning of instruments, Gauges, Transducer, sensors Smart Transmitters (HART, PROFIBUS, FF BUS based), control valves and switches of
(Endress&Hauser, Emerson, FisherRoseMount, Saab, Honeywell, Siemens, Yokogawa, Micron, shinko etc)
Temperature (Thermocouples, RTD, Pyrometer etc)
Pressure (DP, Hydrostatics, Orifice, Ventura etc)
Flow (Electromagnetic, Vortex, Ultrasonic,Thermal,Coriolis mass flow Orifice plates. Turbine meter, DP meter)
Level (Magnetic level, Guided wave Radar, Laser level, ultrasonicLevel, vibrating fork switched)
Analyzer PH meter. conductivity, OXYGEN analyzer.CO2 analyzer

„« Transmitters Calibration Software's.
(Field care, TofTool, etc)
„« Flow computers, Digital precision meters.
(Contrec500, M system, E&H etc)
„« Tuning of Temperature controllers and PID controllers
(Samson microprocessor base, Fox boro, Shinko, M System etc)
„« Operator Interface Products and industrial computers
(Data Panel, Quick Panel, Display Station, Control Station)
„« Multi power monitoring systems.(E&H,M-system etc

INDUSTRIAL PROJECTS: PAKISTAN

While working with speedy Automation I have executed and lead the numbers of projects
Below are the short details of few projects;

Tank Gauging System for National Refinery Limited Karachi:
Have designed and install Tank gauging system for 65 oil Tanks in NRL.used E&H radar transmitters along with Temperature, pressure transmitters. used E&H Fuel Manager tank gauging system.

Sequence of Event Recording System in KESC POWER PLANT:
Have designed installed 1500 I/Os Sequence of Event Recording System of GE Fanuc PAC series Rx7i for Turbines. installed in KESC BQPS (Karachi Electric supply Corporation Bin Qasim Power Station). Worked on programming, configuring and commissioning of PAC RX7i system.

Tank Alarming System for CALTEX OIL TERMINALS:
Designed and develop the Tank alarming system for CALTEX OIL tanks in NRL and PRL.used Micro PLCs and levels transmitters and switches.
Redundant Control System at BSN Pharma industry:
Designed and Installed Control System with HMI Interface on Distillation unit in B-S-N Medical. Worked on PLC programming and developing of HMI interface

Redundant Data Acquisition System in KESC POWER PLANT:
At Kapco Power Company (Kot Add) have designed and installed PLC Based Data Acquisition system, With Cimplicity HMI Software on CCR 1 for 500 I /0s. Worked on Programming, Commissioning, and Developed an HMI with multiple data screens.

Controlling and monitoring of PRESSURE and TEMPRATURE for
HUFFAZ SEAMLESS PIPE INDUSTRIES have designed and installed several instruments like Pressure and Temperature Transmitter and developed control and monitoring system.

Trend Monitoring System in KAPCO Power plant:
Developed and designed PLC based trend monitoring data acquisition system for Turbine 2.worked on programming of plc and commissioning of system

Data Acquisition System (PLC based) for DADABHOY CEMENT INDUSTRY
Have designed, programmed and installed PLC based data acquisition system for 200 points.

PID LOOPS controlling at TOWELLERS INDUSTRIES:
Worked in Towellers industries for Controlling PID Loops via PLC

Gas Flow Metering System:
Have designed, programmed and installed Gas Flow Metering and Gas Chromatograph (Online BTU Analyzer) in KESC (BQPS) with remote monitoring via PLC system.

WORK SHOPS AND INDUSTRIAL TRAININGS:

Have attended several workshops and trainings under the SABIC ¡VWIDE TOTAL RELIABILITY PROGRAMME:

* RAM workshop ( Reliability Availability and Maintainability)
* RCA,RCM,RCFA,ODR,RBI,ISR works shops etc
* PLM ( product life cycle Management)work shop and training on software
* SSSHEMS
* SAP training
* Training for programming, installation, configuring of PAC system (programmable automation controllers) RX7i, RX3i from GE FANUC Singapore. Training of CIMPLICTY HMI, PROFICY MACHINE EDITION...
* Training for programming troubleshooting installation of SIEMENS S7 series PLC from DIGILOG.Worked on Simatic Step 7 and WinCC.

COMPUTERS:

* Proficient in Microsoft Office Programs, Lotus-Smart Suite and Internet & e-mail
* Programming Languages(C++, Visual Basic, C #, Assembly)
* Operating Systems(Windows2k, Xp, Linux)
* Ms Project, Mx Sheet, Ms Visio, KIMS, ORCAD, CMMS.
* Having command in ERP system (BPCS V6.02), JD Edwards and LOTUS NOTES

PERSONAL:

Date of Birth: 04 October, 1980
Place of Birth: Pakistan
Current Location Saudi Arabia (Work Permit)
Phone: 00966500729624
Email: Amjad.sm@gmail.com
Mughal_1980@yahoo.com

REFERENCE:
Available on request.

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Brief Description

I am an Instrumentation & Controls Engineer and have almost 2 years of experience in the Oil & Gas Engineering and Services field. I have a Masters degree in Communication Systems (Electrical Engg). As an Instrumentation Engr, i was responsible for Engineering Design and Specifications.

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i m very hardworker

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COURSE IN HUMAN RESOURCES AND INDUSTRIAL

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I have worked in the area of Geological and Geotechnical Engineering for over six years now. I am a quick learner and can adapt to other earth engineering fields. I would be a valuable asset to any firm that would give me a chance at employment.

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