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Objective

Looking for a challenging position in the field of Industrial Automation. Interested in working in Control Systems Engineering, Project management - including Integration of various Process Control systems, Safety Systems, Fire & Gas and Supervisory Control Systems, Historians, Business/Management Information Systems, Asset management systems using the latest technologies for the Oil & Gas, Petrochemical and Power Industries.

Profile
„« Having a First class Bachelor Degree in Instrumentation and Control Engineering with more than Fourteen years experience in the field of Industrial Automation.

„« More than Thirteen years of experience in Engineering of Yokogawa DCS and Integration of DCS with other Process Systems.

„« Areas of expertise are Process Automation Systems Design & Engineering, Testing and Commissioning support for Oil & Gas industries, Chemical, Petrochemical and Power industries using Yokogawa DCS, Integration with other Process systems & Safety systems, Supervisory Control systems, Historians and Business Application Systems like PIMS, Asset Management Systems and MIS.

„« Project management activities for the DCS projects like getting design inputs from the End users / EPCs, Specification preparation, Project Planning, Scheduling, Resource planning, execution and interface with End user / EPCs, Subsystem Vendors and with various internal departments for the proper execution.

„« Worked in Honeywell Technology Solutions Limited as 'Senior Principal Software Engineer' in Automation and Control Solutions Division, for Testing of Refinery Automation Software products.

„« Having experience in Instrumentation systems installation including the Field instruments like transmitters, Controllers & Control panel Engineering.

„« Well versed in Industry standards and codes, Software automation tools, P&ID and other drawings used in Automation Systems engineering.

„« Having a good working experience with Quality systems like ISO.

„« Worked with Yokogawa Engg Asia, Singapore as a Senior Engineer in System Integration Centre, Industrial Automation Division since May 2003 to Feb 2007.

„« Currently working with W-Industries, Houston, TX - working in the field of Subsea Control Systems for Upstream Oil exploration.

Systems Expertise

DCS: CS-3000, CS-1000, Centum-CS, Centum-XL and Micro-XL Systems of YOKOGAWA

PLCs Integrated: Allen Bradley, Prosafe(Yokogawa), STAHL multiplexer, Modicon, Xycom PLCs using Modbus RTU (RS 422/485) and
Modbus TCP

OPC Packages: ExaOPC, Exaquantum (PIMS), Matrikon's OPC Data Manager

PIMS: Exaquantum, UPHD (of Honeywell)

Other Interfacing systems: Supervisory Computers¡Vlike Advanced Process Control (Aspen Tech's DMC), Set Point Control, Historians using OPC.

Asset Management System: Plant Resource Manager (PRM) of Yokogawa.

Certifications: Recipient of Overseas Technical Scholarship from AOTS, Government of Japan & YOKOGAWA - Japan, for the training in DCS Engineering and DCS commissioning.

Professional Training: 1) On Job training in DCS Engineering and commissioning for a period of Eleven months, at Yokogawa Electric Corporation, Japan along with Japanese language training.(in 1997-98).

2) Training on ExaOPC package and Data Access library, Fieldbus technology at Yokogawa Electric Corporation, Japan (in April 2000).

3) Training on Exaquantum package (PIMS) at Yokogawa Marex Technologies, UK (in August 2000)

Education Sep 1989 ¡V May 1993
First class Bachelor Degree in Instrumentation and Control Engineering from Madurai Kamaraj University, India

Professional Experience
@ W-Industries, Houston, USA and CSE Global, Singapore - Since Feb 2007 ~ Till date

W-industries Inc., is a leading System Integrator in Subsea Control Systems ¡V part of CSE Global, Singapore.

Position: Lead Engineer for Yokogawa DCS Engineering & Integration with AB Control Logix PLC & Historian (Yokogawa's Exaquantum)

Current project: Shell Perdido (Gulf of Mexico in USA) ¡V for implementation of Subsea Controls & related HMI in Yokogawa DCS and integration of Subsea data with Topside oil platform's Yokogawa DCS.

Highlights of the Project:

¡V No of subsea oil Wells - 33
¡V More than 50,000 Serial communication tags to be integrated from PLC to DCS using Modbus TCP protocol.

Current Phase: FAT in progress.

@ Yokogawa Engineering Asia Pte Limited, Singapore Since May 2003 ~ Feb 2007

Senior Engineer ¡V System Integration Centre, Industrial Automation Division.

Prime Responsibilities
* As a Lead System engineer, responsible for preparation of basic and detailed design specifications for Yokogawa DCS to provide value added engineering solutions to meet EPC/End user's requirements.

* Actively involve in Project management activities like getting design inputs from the customer, Specification preparation, project scheduling, Conduct progress reviews, Conduct Quality audits, execution of the project and documenting as per ISO 9001 standards.

* Interface with End user / EPCs for project specification discussions and finalization & interface with other internal departments for smooth execution of projects.

* Review of P&IDs, SAMA diagrams, EPC / End user's specifications, Review of Package Vendor's proposals & Documents for Implementation in DCS.

* Involve in DCS hardware selection (Proprietary and Bought out hardware) and Peripheral, network devices selection.

* Ensuring System engineering activities as per Internal audit requirements, completion of Factory Acceptance Test (FAT).

* Responsible for DCS integration with Subsystems like PLC, Sequence of Event Recorders, Supervisory computers (like APC Systems), Asset Management Systems(Plant Resource Manager) and Plant Information Management System (PIMS) using OPC and other packages.

* Support for DCS commissioning activities and Site Acceptance Test (SAT).

* Sharing of Best practices and re-usable methods for implementation.

* Assist in Sales proposal.

@ Honeywell Technology Solutions Lab, India June 2002 ~ March 2003

Senior Principal Software Engineer, Automation & Control Solutions Division.

Responsibities: Qualifying the Refinery Business Application software products (Mainly used for Operations Management and Process Optimization)

Designing the Functional and User Interface test cases and Execution of the same.

Software Products worked for Test:
Operations Monitoring & Operating Instructions (OM&OI)
Web OMOI
Operator's Logbook

Training received: Six Sigma for Quality Assurance in Software Testing.

@ Yokogawa India Limited July 1995 ~ June 2002.

Senior Engineer ¡V DCS Engineering, Industrial Automation Division.

Responsibilities
As mentioned above

@ Instrumentation Enterprises, Chennai Jan 1994 ~ July 1995.

Project Engineer ¡V Instrumentation.

Responsibilities

Project Engineering and Commissioning activities for Industrial Automation Projects for various Process Industries like Refinery and Chemical Plants.

Installation & Commissioning of Field Instruments like transmitters, indicators, Unit controllers, Recorders and Control Panels.

Project management activities, PreSales activities like Technical and Commercial bid preparation.

Major Projects involved

* Project: DCS Engg. Activities for Agbami (Chevron) FPSO Project, Nigeria
(From Yokogawa, Singapore) (Dec 2004 ~ Jan 2007)

Project Details: Project involves the DCS engineering for the Floating, Production, Storage & Offloading Station of Agbami (Subsidiary of Chevron).

The job involves the Marine & Top side controls implemented in DCS and interface with Subsea controls PLC and a large number (32) of interfaced packaged PLCs using Modbus TCP & RTU.

Role: Lead Engineer ¡V DCS Engg.

EPC: Daewoo Shipbuilding & Marine Engg (DSME), Korea and KBR, USA.

* Involved during the Basic Engg activities at KBR, Houston.

* Responsible for preparation of DCS software functional specifications.

* Responsible for the execution of DCS software implementation & Integration with all the Package systems including the Emergency Shutdown and Fire & Gas System (ICS Triplex).

* The Major subsystems were Emergency Shutdown System (ICS Triplex- Trusted PLC) and Subsea Master Control System (SMCS) which is using Allen Bradley PLC governs the control of 56 individual sub sea oil wells, huge amount of serial interface points. This system is integrated with Modbus & OPC communication with DCS.

* The non-critical SMCS data were transferred through Wonderware HMI s/w. The data were brought to Yokogawa DCS using Matrikon's OPC Data Manager(ODM).

* Including the above the no of Package Subsystems involved in the project were 37. There are various Packaged Equipment Systems having communication with Yokogawa DCS using serial interface (Modbus over TCPIP or Modbus RTU).

* Other Systems in the Project are HART management system (Plant Resource Manager -PRM of Yokogawa) and Exaquantum as Data Historian Server using multiple ExaOPC servers.

* Conducted Integration test with PLCs most of the packaged Vendors places such as Subsea Control System, Generators, N2 Generators, Custody transfer Systems, Chemical Injection Systems etc.

* Involved in the System startup activities at DSME Shipyard, Korea.

* DCS Engg. Activities for Saudi European Petrochemicals Company (IBN ZAHR), Jubail, Saudi Arabia. (From Yokogawa, Singapore) May 2003 ~ Nov 2004.

Project Details: Project involved the replacement of existing Valmet DCS with CS3000 of Yokogawa including the changes of subsystems for MTBE1 and Utilities plants.

System: CS 3000
Role: Lead Engineer ¡V DCS Engg.

* Responsible for Preparation of Functional Specifications of Complex control loop schemes, Design of the Drive logic schemes of Sequences, Specifications for User Interface Stations, Reporting Functions, Subsystem communication functions with DCS.

* Interaction with the Client for getting approval of the specifications and implementation of the same in the Yokogawa DCS software and Conducting Factory Acceptance Test of the System.

* Exhaustive study of the old Valmet DCS was required during FEED stage at site to understand the existing configuration to translate and enhance to the new functional requirements of the client.

* Individually responsible for preparation of Catofin reactor Sequence, implementation and testing and demonstration of the same and commissioning of the same. (Licensor ¡V ABB Lummus)

* Individually responsible for preparation of Demineralization plant Sequence, implementation and testing and commissioning of the same.

* Communication with 7 Subsystems involved in this job:
* Seven subsystems like ENRAF, XYCOM, SCHNEIDER, GE Mark VI are also part of the job.
* Prosafe PLC of Yokogawa through MULCOM.
* ExaOPC communication with Promace (Yokogawa) for Process Reporting and Alarm Management Systems (PRAMS) was also involved.

* Integration with Centum-XL DCS of MTBE2 plant through Bus converter.

* Completely involved in the Startup and commissioning of the system for both the plants during the shutdown from Sep 2004 to Oct 2004.

* Exaquantum (PIMS- Yokogawa's Historian) Engineering for Cochin Refineries limited, India.

* This project was the first Exaquantum system in India integrating 9 various Process plants of a refinery.

* Attended training in Exaquantum at Yokogawa-Marex, UK for executing this project.

Project Details:
* The process data from 9 different Process Control Systems including 6 DCSs of Yokogawa (Centum CS), one TDC3000 of Honeywell, one LM PLC of Honeywell and one DCS of Foxboro were integrated in the PIMS server.

* ExaOPC servers were used for Integrating Centum CS, Centum XL & Micro XL Systems.

* UPHD software was used for Integrating PIMS with Honeywell TDC 3000 & LM PLC.

* Matrikon OPC server was used for Foxboro DCS Integration with PIMS server.

* The data Stored is served to Client machines located in the Management network.

* Involved in detailed Engg of Exaquantum System including the database preparation, Historian configuration and HMI pages generation, System FAT and commissioning at Cochin refineries site.

* Integration of DCS with APC system at Bharat Petroleum ¡V Mumbai Refinery's FCCU and ARU plants:

* Integration of 2 Centum-XL DCSs of Bharat Petroleum ¡V Mumbai Refinery's FCCU and ARU plants with APC system of AspenTech using ExaOPC package.

* Logics for the Process loops involved in Advanced Process Control were implemented in DCS for Data transfer, enabling the Acceptance of Optimum Set point provided by the APC.
* Data transfer between DCS and APC system is through OPC.
* DCS Engg. for M/S.Bharat Petroleum- Mumbai Refinery's CCU plant and Integration with APC system: (Revamp from Toshiba DCS)

System: CS 3000
Role: Lead Engineer ¡V DCS Engg.

* Responsibilities included interaction with customer, analyze the process, prepare functional specifications, Subsystem communication for PLC and Single loop programmable controllers (SLPC) through MODBUS protocol, project scheduling and other standard workflow procedures of YOKOGAWA like preparing quality records and documentation Getting approval of the specifications, implementation, conducting Factory Acceptance Test, Site Support for OPC connectivity and Documentation.

* This job involved the Communication with APC system of AspenTech through ExaOPC package. Logics of Loops involved in APC communication were programmed in DCS.

* Communication with Safety system( Yokogawa's Prosafe PLC) was also involved.

* Integration of MicroXL DCS with Honeywell's UPHD software for APC:

* Integration of MicroXL DCS with Honeywell's UPHD software for APC application at Rashtriya Chemicals and Fertilizers ¡V Methanol plant, Mumbai, using the ExaOPC package and CS1000 system.

* DCS Engg. for Nitric Acid plants of Rashtriya Chemicals and Fertilizers, Mumbai.
System: CS 3000
Role: Lead Engineer ¡V DCS Engg.

* Responsible for Preparation of Functional Specifications of Control loop schemes, Specifications for User Interface Stations, Subsystem communication functions with DCS, implementation, Conducting Factory Acceptance Test of the System.

* Communication with Allen-Bradley PLC was also involved.

* DCS Engg. for L&T ¡V GCW's 24 MW Captive power plant
System: Centum CS

* Responsible for Generation of Drive logic schemes of Boiler and Turbine, with respect to the Customer's Specifications, Testing of the logics and Conducting Factory Acceptance Test of the System.

* Involved in DCS Commissioning activities for

ƒæ Bharat Petroleum ¡V Refinery's ¡V Aromatic Reformer plant revamp ¡V CentumXL DCS.
ƒæ Bharat Petroleum ¡V Refinery's ¡V Boiler House project - CentumXL DCS.
ľ Rashtriya Chemicals & Fertilizer's - Boiler Automation project - CentumXL DCS.
ƒæ National Fertilizer Ltd.'s ¡V Urea & Ammonia plants - CentumXL DCS.
ľ IFFCO's - Urea & Ammonia plants - CentumXL DCS.
ƒæ Dujodwala Products Ltd.'s ¡V Camphor plant ¡V MicroXL DCS.

Most of the systems had communications with PLCs, Vibration Monitoring Systems, Multiplexers, Recorders and Single Loop Programmable Controller (SLPC).

Training sponsored by Association for Overseas Technical Scholarship (AOTS), Japan & Yokogawa Electric, Japan. (Sep '97 ~ Aug '98)

During the Training at Yokogawa Electric Corporation, Japan, I was involved in the below jobs.

* DCS Engg for Tokyo power plant.
* DCS Engg for Fuji refinery's automation.
* DCS Engg for Tokyo Gas plant.
* Commissioning activities of DCS at TORAY, Nagoya Power plant.
* Commissioning activities of DCS at KOA (Caltex-Chevron) refinery, Osaka.

In the above jobs I was one of the Team members and the DCS was CentumCS.

Major Projects involved @ Instrumentation Enterprises, Chennai, India (Jan 1994 ~ July 1995).

* Instrumentation System Installation and Commissioning for Main Air Blower (BHEL make) for Catalytic Cracker Plant of Bharat Petroleum's Refinery at Mumbai.
Involved in the Installation of Field Instrumentation systems for the above Blower including the control panel.

* Instrumentation System Installation and Commissioning for Sulphuric Acid Plant of EID Parry's Fertilizer factory, Chennai.
Involved in the installation of Field instruments for the Sulphuric Acid plant.

* Involved in other activities like assistance in Sales proposal, evaluation of Vendor documents, Panel engineering activities.

Personal

* Date of Birth: 15-July-1972.
* Marital status: Married.
* Languages Known: English, Tamil, Hindi and Japanese.
* Nationality: INDIAN
* Residential Status in other countries: Singapore Permanent Resident
* US Visa status: L1B

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