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Resume #81983

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Manufacturing/Environmental Engineering Professional
Chemical Engineer – Six Sigma Black Belt
Thirty years of diverse experience in process improvement, quality control and project management in a lean manufacturing environment with responsibilities in research, process development, employee training, new facility startup and environmental regulation. Demonstrated proficiency in statistical quality control and database management to meet customer requirements and improve the bottom line. Certified Six Sigma Black Belt, CSSBB.

AREAS OF EXPERTISE

* Team Leadership
* Organizational Planning
* Process and Procedure Development
* Problem Solving

* Project Management
* Training
* Database Management
* Lean Manufacturing

PROFESSIONAL EXPERIENCE
Winonics Inc., Brea, CA 2007–2008

Engineering Manager (2008)
Assumed added responsibility to interface with customers on engineering issues.
* Performed designed experiments to develop operating parameters for copper via fill operation and documented operating parameters and work instructions.

Senior Process Engineer (2007)
Responsible for process development, operating procedures and operator training for all printed circuit manufacturing processes, including Drill, Photo Imaging, Plating, Wet Processing, Via Fill and Solder Mask operations.
* Developed the operating procedures for newly purchased Through-hole Via Plugging and Planarization equipment. Trained operators and oversaw production startup of the new facility.

Delphi Connection Systems, Irvine, CA 1993–2006

Engineering Services Supervisor (2006)
While continuing to function as the facility Environmental Engineer, supervised six engineers; materials engineer, program managers (2), automation engineer, database programmer, and simulation software engineer.
* Coordinated a successful plant closure, including closure of the facility waste treatment plant in accordance with regulatory requirements, while meeting an extremely demanding shutdown schedule of only three months.
* Updated the Environmental Management System website/documentation for the new non-manufacturing environment.

Environmental Engineer (2001–2006)
Responsible for site environmental compliance and development of the site ISO 14001 Environmental Management System.
* Administered development of the site ISO 14001 Environmental Management System, while leading a cross-functional team to identify the significant environmental aspects for the Irvine operations, and develop operating procedures and work instructions to monitor and measure those environmental aspects.
* Interfaced with the IT group to make the site Environmental Management System work instructions and training materials accessible to all company employees through an intranet-based website.
* Developed a Microsoft Access chemical inventory database for 2000 chemical materials, to include on-line MSDS documents and automatic generation of the site Business Plan Hazardous Materials Inventory packet.
* Chaired a site Hazardous Materials Control Committee to review and approve all chemical purchases.
* Created training materials and acted as trainer for 43 hourly and salaried employees in chemical safety, hazardous materials management and DOT hazardous materials transportation.
* Led Six Sigma Green Belt project to develop a RoHS compliance database to include customer request/response log, product base materials and compliance status, and interface to QAD Mfg/Pro Enterprise System Bill of Materials.
* Interfaced with regulatory agencies (EPA, OSHA, AQMD, Water District, Sanitation District), divisional and corporate management in order to maintain compliance with air, water and waste regulations.
* Created an operating manual for the wastewater treatment facility.
* Monitored hazardous waste manifests and wastewater treatment facility operations.
* Participated in Corporate Audits of waste disposal sites and site Safety Audits.

Engineering Specialist (1993–2001) (Packard-Hughes Interconnect)
Transferred by Hughes Aircraft to the Irvine R&D group of Packard-Hughes Interconnect.
* Successfully contributed to the process development and transition to production of the Gold Dot product line, a new and innovative approach to manufacture flexible printed circuitry.
* Following successful transition from development tanks to a pilot production line, successfully completed equipment selection, installation and startup of eight new automated process lines/systems in the new manufacturing facility in the $17,000,000 Gold Dot Manufacturing Facility.
* Assisted with creation of the site ISO 9000 Quality Management System.
* Developed a Microsoft Access database to track production operational and product quality data.
* Participated in Lean Manufacturing activities such as 5S, PFMEA, DOE, Fish Bone Diagrams, Flow Charting, SPC, Motion Time Studies, Failure Analysis, Trend Analysis, Pareto Charts and Shainin Red X.
* Performed designed experiments to develop parameters for Palladium/Nickel plating and surface treatment processes; created operating parameters and work instructions.

General Dynamics, Pomona, CA 1980–1993

Production Engineering Specialist (1990–1993) (Hughes Aircraft)
Following buyout by Hughes Aircraft, assumed additional responsibility for support of the thin film area processes.
* Created approximately 250 computerized layup sheets following recommendations of the lamination area personnel and provided training to the lamination engineer.
* Trained plating personnel in equipment operating procedures, statistical process control procedures, and quality acceptance criteria.

Manufacturing Development Specialist (1986–1990)
Group Engineer in the plating, etchback, metal finishing and drill operations.
* Mentored new engineers during new facility startup activities.
* Participated as a team member in the selection of a new automated plating line. Responsible for equipment startup, operation, employee training and daily operation.
* Developed a database to replace hand logs for plating area production and quality information. Trained employees in use.
* Implemented computerized logs to facilitate statistical analysis of manufacturing processes.
* Instrumental in the selection, installation and start-up of a new, safer, automated enclosed etchback line, a new and sulfuric peroxide rack stripping system with copper recovery as saleable copper sulfate crystals.

Manufacturing Engineer Senior (1985–1986)
Oversaw, managed, and directed all aspects of the plating, plasma smear removal and chemical etchback operations for the printed wiring board facility.
* Upgraded equipment for plasma smear removal with excellent results.

Manufacturing Engineer (1980–1985)
Provided methods and process engineering support in the areas of plating, plasma smear removal and chemical etchback operations for the printed wiring board and metal finishing operations.
* Recognized for contribution in achieving savings of approximately $1,109,000 in manufacturing improvements.

General Electric Nuclear Systems Division, San Jose, CA 1978–1980

Associate Engineer (1978–1980)
Member of the containment systems design group for the GE Boiling Water Reactor nuclear power plant.
* Compiled the operating manual for the Leibstadt, Switzerland nuclear power plant containment system and personally delivered the manual for site review.

EDUCATION
Bachelor of Science, Chemical Engineering, Brigham Young University, Provo, Utah

LANGUAGE
Norwegian – Conversational

AFFILIATIONS
Boy Scouts of America – Scoutmaster, Unit Commissioner, Wood Badge trained

CERTIFICATIONS & TRAINING
* Villanova University CSSBB - Lean Six Sigma, Six Sigma Black Belt, Project Management (September, 2007)
* Transportation Skills Programs DOT Hazardous Materials Transportation Train-the-Trainer (2006)
* Delphi Six Sigma Greenbelt Certified (2005)
* Trained in use of Solid Edge 3D CAD software and comfortable with AutoCAD for drawing and layout review.
* Proficient in all Microsoft Office applications; Word, Excel, PowerPoint, Outlook, Access, Project, Publisher.
* OSHA Compliance - 30-Hour General Industry Occupational Safety and Health Standards (2004)
* ERC Management of Hazardous Waste/DOT HAZMAT Management (2004)
* Lion Hazardous Waste in California/Environmental Regulations (2003)
* Certificate of Participation – Industrial Waste Treatment Plant Operator Training Workshop (2002)
* Shainin Apprentice Statistical Engineer (1994)
* HAZWOPER 40-Hour First Responder (1992)
* HAZWOPER 24-Hour Hazardous Materials First Responder (1991)
* Engineer-in-Training (1978)

RECOGNITION
* 1992 – Appreciation for a job well done in support of the AAAM Ak 426-247 steering control rigid flex harnesses (plasma etching and copper plating).
* 1992 – Thank you for extra effort in achieving the aggressive schedule requirements for the A/P PWB (P/N 800475) for the FTV-1 program.
* 1994 – Packard-Hughes Interconnect Global Excellence Award
* 2000 – Excellence Award – Advanced Gold Dot Engineering Team
* 2005 – Certificate of Achievement for 25-Years of dedicated service to Delphi Connection Systems
* 2006 – Outstanding achievement – Relocation Team

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