Resume - Mechanical Engineer, Project Manager

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Resume #81993

CONTACT INFORMATION:
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CAREER PROFILE

PMP certified, chartered mechanical engineer with over 20 years experience in research, design, development, process, product, & project engineering involving and demonstrating:

* Project planning, cost-scheduling, resource planning & co-ordination, staff supervision and team management engaging multi-disciplinary work teams, contractors and engineering consultants
* Contribute, coordinate, and job specific risk analysis for the major aspects of Capital & Operating Projects
* Design and development of components, machines, and processes
* Product and process optimisation, fault diagnostics & trouble shooting
* Formulate cost effective alternative engineering solutions
* Skills in improving reliability& managing plant integrity
* Root Cause Analysis
* Pneumatics, Hydraulics & Electronics
* Metallurgy, Tribology & Material Science
* Computer drafting, modeling, and applications
* Broad based engineering experience within a multi-disciplined environment
* Effective communication & liaison at all levels, mentoring, documentation, preparation of reports and customer representation
* Uncompromising attitude to safety, with the ability to lead and develop work teams
* 6 Sigma total quality management

PERSONAL PROFILE

DATE OF BIRTH: 14 July 1964
MARITAL STATUS: With partner
QUALIFICATIONS: Postgraduate Diploma in Oil & Gas Engineering- UWA
B.Sc. (Hons) Mechanical engineering - Lancashire University
Studying MBA ¨C La Trobe University

AFFILIATIONS: Member of Australian Institute of Management
Member of Australian Institute of Project Management
Member of Project Management Institute, USA
Member of Institution of Mechanical Engineers, U.K

COMPUTER SKILLS

* SAP & ELLIPSE
* Primavera ¨C P3 & MS Project
* CAD & Solid Modeling Packages
* OFFICE Suite: Project, Word, Excel, PowerPoint

LANGUAGES

* English [Spoken: Fluent; Written: Fluent]
* Persian [Spoken: Fluent; Written: Fluent]
* German [Spoken: Basic; Written: Basic]

CITIZENSHIP

* Australian
* British

EMPLOYMENT HISTORY

ENGENIUM (Infrastructure Engineering & Project Management Consultancy)
1 - ATLAS IRON LIMITED ABYDOS PROJECT
EPCM - Definitive Feasibility Study and Fast Track Execution
Feb 2009 to Date
Study Manager & Deputy Project Manager
Develop and manage a dedicated team of 20+ Engineers and support staff to develop a DFS concurrent with the execution packages to fast track a 2Mtpa DSO haematite project ($40M) with a mine life of approx 7 years. The duration allowed is 9 months to start production. Scheduled first shipment is March 2010.

2 - EXTENSION HILL MAGNETITE PROJECT
Owner's Team - Definitive Feasibility Study
April 2008 to Jan 2009
Project Manager

Developing and managing the execution of a definitive feasibility study with respect to a 10Mtpa magnetite project ($2B+). The work encompasses managing evaluation of value-adding mine development and expansion opportunities for this 250MT proven reserve tenement. The work also entails developing:

* EPCM evaluation and assessment

* Engineering Management Plan

* Quality Management Plan

* Study Execution Plan

* Risk Management Plan

* Project Control Strategy with respect to Cost, Quality, Schedule & Change

This project was indefinitely mothballed due to world economic downturn.

Specific achievements:

* Establishment of homogenous engineering plan across all the work-packages cognisant of the variation in each EPCM processes and procedures.

* Establishment of project master schedule and estimating template specific to a typical magnetite project

BHP BILLITON¨C RAVENSTHORPE (Nickel mining and refinery)
Nickel Division
April 2007 to March 2008
Engineering Superintendent

A 12 months assignment to develop & manage the engineering department, spread over two locations (60+ personnel), and establish all site standards & procedures to provide engineering & project services support to a green-field nickel operation ($3B), encompassing:

* Managing the Engineering Team, involved with detailed engineering across all major disciplines, namely mechanical, electrical, structural, civil & piping

* Establish, authorize, review and update engineering standards, procedures and guidelines

* Eestablish, maintain and communicate engineering benchmarks and foundation knowledge and provide functional leadership to EPCM contractors

* Providing specialist technical advice across all sustain and expansion projects post ramp-up and involvement in subsequent design reviews and proposal reviews

Specific achievements:

* Establishment of a cross functional engineering team over two locations (site-based team of 12 engineers and off-site based team of approximately 50 engineers) to serve projects of up to $30M individual value ¨C (Project portfolio value $200M)
* Establishment of a coherent Document Control system and methodology for the transfer of knowledge between the construction phase of the project and the operation phase
* Development from grounds up as well as establishment of a comprehensive Change Management methodology and system across the whole operation
* Devised & implemented an integrated workflow strategy to capture engineering work initiation, progress monitoring and close out

ALCAN ENGINEERING¨C ALCAN GOVE (Alumina mining and refinery)
Capital Projects
Sept 2005 to March 2007
Project Leader, Gove

Project management of multiple medium size ($5M - $20M) projects from the initial consultation, through to tendering and then to execution, encompassing:

* Identifying prospects, securing study orders, scoping, costing, tendering, and negotiating contracts and high level project management of multi-disciplinary, turnkey projects.

* Managing the following activities for assigned projects through EPCM & ECM project delivery vehicles:

* Design - civil, mechanical, structural, electrical, process

* Supply and procurement

* Manufacture - steelwork, capital equipment

* Mobilisation and site:

* Construction - civil and structural

* Installation - mechanical and electrical

* Commissioning - dry and wet

Specific projects:

* 73K cubic meter flexible tank for caustic soda storage ¨C Second only of its kind in Australia and a unique application solution for caustic storage with extreme ramifications in terms of worker's as well as environmental safety.
* Fuel & Caustic delivery optimization across the whole operation. Instigation of & implementation of subsequent strategies derived from assessment and evaluation of the two delivery systems from worldwide logistics, to port
* Portable maintenance units for precipitation tanks ¨C To assist with diagnostic and routine maintenance of the tanks and eradication of building job specific scaffoldings at great cost and downtime, units usually utilised in the construction industry were redesigned and refitted with appropriate safety features specific to the Alumina industry to eradicate the need for most requirements for scaffolding on these tanks.

BHP BILLITON ¨C KALGOORLIE NICKEL SMELTER
Nickel Division
July 2004 to Aug 2005
Senior Project Manager, Kalgoorlie

Provide technical support, guidance and supervision of multiple, small-to-medium size capital projects (¡Ü$10M) during detail engineering study, detail design, procurement, construction and commissioning phases, ensuring that the engineering project designs incorporate operational requirements and are delivered in the context of asset lifecycle to meet the changing needs of the asset with special emphasis on the following key areas:

* Safety

* Engineering

* Operations interface

* Project engineering

* Scheduling

* Managing EPCM consultants

Member of plant integrity task force with responsibility to identify and develop action plans & engineering changes to drive continual improvement & optimisation to improve the plant's performance with respect to production, cost and reliability to meet asset targets.

Provide operations and technical input into shutdown and major plant outage planning and implementation including HAZID/HAZOP/Risk reviews.

Specific projects:

* Flash Furnace Cooling System (Forced Fan Air-Cooled) reevaluation and recommendation

* Tertiary Concentrate Sampling System Gyratory Crusher design and implementation

* Concentrate Silos rail off-loading, automatic weighing, and sampling

* Acid Plant Converter nozzle stress analysis and structural modifications

* Converter Aisle Crane rail, structural analysis, modifications and installation

Private Consultant
Engineering & Project Management
April 2003 to June 2004
Consultant Engineer for BHP Billiton - One Steel, Sydney
Consultant Engineer for United Goninan - Rail Division, Newcastle
Consultant Engineer for Gilmac - Agricultural, Perth

Running my own consultancy to assist companies with System & Detail Design, Fault Diagnostics Analysis, Evaluation and Appraisal encompassing:

* Design & development

* Testing & commissioning

* Production line analysis and monitoring

* Production system and design optimisation

* Analysis and trending data to troubleshoot & provide continuous improvement

* Project monitoring and management

NAUTRONIX
Exploration equipment, design, & manufacture
April 1998 - April 2003
Design Manager- Premier Rock Tools, Perth

Design & develop mining equipment in the field of mineral exploration encompassing the following responsibilities:

* Design & development of exploration hammers and ancillaries

* Production planning and supervision

* Testing & commissioning of equipment ¨C onsite and infield

* Technical support, co-ordination & documentation of equipment, authoring patents & marketing publications

* Planning & reviews of all technical issues

GOLD CORPORATION
Gold refining operation and manufacturer of gold products
Nov 1994 - March 1998
Design Engineer- Perth Mint and Australian Gold Refinery

* Design, development, supervision of manufacturing and commission of machines used in precious metals minting and stamping

* Design and development of part processes in gold refining

* Introduction of technology/processes to increase productivity and efficiency, reduce operator risk and production down time

LYON GROUP
Design and manufacture of specialised machines & tools
1992 - 1994
Technical & Production Manager ¨C Lyon Engineering & Design, England

* Management of medium size engineering firm

* Production & process planning

* Introducing new technology with a view to increase productivity

* Human resource management

* Introduction of stock control system

* Introduction of ISO quality assurance and quality control systems

ROCKWELL INTERNATIONAL
HGV suspensions & axles
1989 - 1992
Research & Design Engineer ¨C ROR, England

* Computer modeling and structural analysis of independent suspensions

* Stress analysis on welds and fabricated structures

* Field Trials, testing and monitoring

* Study of alternative materials and processes to enhance product performance

GKN GROUP
Designer & manufacturer of Commercial, off road & passenger vehicle axles
1987 - 1989
Applications Engineer ¨C GKN Axles, England

* Analytical technical support for design and sales teams

* Product research into vehicle axle design

* Data assessment on stress & structural analysis

* Design & process optimisation for the full range of products

BTR GROUP
Design, Manufacture of commercial, off road vehicles, passenger vehicles, and oil platform heat exchangers
1986 - 1987
Design & Development Engineer ¨C Serck Marston, England

* Design and develop heat exchangers

* Process design and development for the manufacturing of off road heat exchangers

* Production process optimisation to minimise operator error

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Brief Description

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Mechanical Engineer, Project Manager

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