Resume - Graduate Electrical Engineer with over twenty-seven (27) years of hands on diver...

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Resume #82057

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Application for the post of - Project coordinator / Lead Engineer - Projects / Maintenance.
/ Superintendent (E &I). / Team Leader - Planning / Reliability / Maintenance / CMMS.

Qualifications: B.Sc. Engineering (Electrical), Kerala University. India.
MRO certified in MAXIMO / Experienced in SAP - R/3 Applications
& Process Control system DCS - Honeywell TDC- 3000 / TPS.
____________________________________________________________________________
Career Summary
Graduate Electrical Engineer with over twenty-seven (27) years of hands on diversified oil field experience in Engineering / Projects / Maintenance / Risk - Reliability assessment /& Planning - CMMS, departments, in reputed companies: - ARAMCO, KOC, KPC, TEXACO - (Through PARSONS), ZADCO, ADWEA, GASCO & KPO / ENI Through - GPS
Experienced in Smart plant design and 3 D Modeling (Intergraph software) and data warehouse system /Developing RAM model / maintenance strategy / guidelines for improving the reliability and availability of the plant utilizing the maintenance management system. Planning & Cost Control using CMMS - GL account & Cost centre allocation / Auditing reports / Cost estimation / Budget proposal and AFE approval justification etc. Failure Modes & Effects Analysis (FMEA) using CMMS data (Maximo/SAP), HAZOP studies, SCE (Safety Critical Equipment) identification and establish PM -(Preventive maintenance) procedure. Execution of Plant Shutdowns, Maintenance Budgeting, Cost Control, Inventory Optimization, Equipment Criticality Analysis, Contract Management, Failure Statistical analysis, Key Performance reporting, execution of Refinery Projects and HSE Audits. Supervision and management of multi-discipline maintenance teams. Rich exposure to Oil Refining and Petrochemical industries working environment. Highly competent and in-depth knowledge of Maximo/SAP and other computer applications and software like Crystal Report, MS Projects and Balanced Score Card Application,
Business process review. -
Review / support - Plant modification / Enhancement project proposal and forward recommendations / comments.
Review and amend changes if required - the company internal policy / safety procedures / code of conduct. / Job descriptions / etc.
Report to the department managers all the identified discrepancies.

Key Skills
Project management and Planning.
„P Project management of Electrical / Instrumentation and mechanical works. Recently engaged in Oil storage tank construction / Repair works as per the inspection report.- at QP refinery, Qatar.
„P Monitor the work progress using S- curve and take appropriate action as per the lead / lag of the project status with respect to the base line / target completion.
„P Engineering - Design / Construction and Commissioning.
„P Review and forward comments if any for revision of major project submittals.
„P Study the plant modifications and in-house projects / cost estimate the fund required and prepare AFE with project justifications.
„P Prepare engineering design documents, P&ID, PFD, Instrument index, Process data sheets for instruments, Cause and effect diagrams, etc.
„P Prepare the contracts tender packages, conduct pretender meetings, clarify the quires and doubts, Bid evaluation, Monitor the project progress, settle the claims etc.
„P Preparing design specifications, Control philosophy selection of instruments, Sizing of flow elements and control valves. Cable selection, Sizing and routing. Switch gear and transformer selection, (Current Voltage and Fault Level)
„P Prepare design specification with estimated I/O count for control system modifications / bid evaluation for DCS, PLC, Analyzers, Fire and Gas detection system, etc
„P Prepare / Review detail engineering drawings like loop wiring, loop schematics, cable schedule, location diagrams, hookup drawings, Ladder logic diagrams, etc. according to relevant engineering standards such as API, BS, ISA, ANSI, NFPA, CENELEC, NEMA, IEEE. Etc. Factory acceptance test for DCS, PLC, and Analyzers.
„P Development of Maintenance Business Process and Maps, to comply with HSSE ( Health Safety Security & Environment) standards and requirements.
„P production & operation - Analyse the cause of production loss and apply corrective action through - Plant Enhancement work.(developed the work flow procedures and flow chart)
„P Maintenance/ shutdown planning / spare parts management / Asset integrity and reliability group by analysing the CMMS software for - plant performance work order CM (Corrective maintenance and preventive Maintenance - KPI (Key performance Index) using the backlog of work orders. And various reports from the system.
„P Spare parts management - for fixing the spare parts reorder level (ROL) using the software APT analysis.
„P Planning / Scheduling / Cost estimation - using the e- Task Maker - Project planning software. & ATC Professional project Management Software.
„P Project planning cost estimation / budget. AFE (Authorized fund for expenditure) preparation / project justification.
„P Prepare LCC (Life cycle cost estimation) for major equipments
„P Monitor the KPI (key performance Index of plant maintenance. Take appropriate action for to improve the plant reliability and availability.
„P QA/QC (Quality Assurance and Quality Control)
„P Monitor / Record /Evaluate / Apply corrective action / PM (Preventive Maintenance) for - Static equipments and rotating equipments. Familiar with - software - Pipe view - for pipeline monitoring and ACET - Asset Condition Evaluating Tool / Motor Management - (Rotating Equipment Monitoring) / Bentley Nevada Vibration monitoring / Thermo graphic Monitoring for Electrical Equipments / Etc.
„P QA / QC (Quality Assurance and Quality control) - Specify the Inspection / Test certification required in the system (Maximo - Material Module) for all the inventory items in the store stock.
„P Specify the QA / QC code materials as per the engineering specification standard for all the procurement actions - PR / PO. Clarify vendor queries.
„P Familiar with most of the International standards for -Electrical / Instrument and Mechanical equipments and the related spare parts.
„P Record all the relevant readings in CMMS - (Equipment Module) Condition monitoring - Running Hours / Operating Load - Current / Vibration etc for rotating equipments. Corrosion monitoring readings / Inspection reports - for static equipments - for generating condition based work orders from CMMS for preventive maintenance. / RCM.
„P Conduct RCA (Root Cause Analysis) for all the failures / CM work orders (Corrective Maintenance) and suggest the corrective action required to avoid repetitive failures due to the same cause.
„P Prepare 2weeks / 4weeks look ahead plan / Schedule the CM / PM work orders to utilize the manpower availability to the maximum.
„P Prepare Planning schedule for maintenance / Major shutdown / Plant modification / projects. (using primavera P- 3 / P - 6 / MS Projects )
„P Review and Compilation of Maintenance Management Policy and Strategy.
„P Development and Implementation of Key Performance Reporting through Maximo/SAP.
„P Competent in extraction of data for failure and other type of analysis from CMM System.
„P Facilitate and Coordination on Equipment Criticality/ Risk / Spares Analysis and RCM exercise.
„P Carried out various audit on CMMS system for Quality of Data input and provide increased utilization of CMMS.
„P Competent in execution of Plant Turnarounds and day to day maintenance of Process Equipment.
„P Prepare the job plans in CMMS specifying the spare parts and manpower requirements.
„P Setup CMMS for generating the PM (preventive maintenance ) work orders with sufficient ¡* Lead time¡¨ to schedule the work along with all the materials and manpower. (To procure the long delivery items / spare parts and prepare service contract for manpower / equipments / tools )
„P Experienced- Risk analysis / Reliability and HAZOP studies. / Predictive maintenance using various software - Motor management / Pipe view / ACET (Asset condition evaluation tool) / Bently Nevada Vibration analysis / Etc.
„P Risk Analysis (Process control and Shutdown system & Engineering Design - based on HSE requirements / Cost impact of eliminating each risk).
„P Assign equipment criticality using shell RRM (Risk Reliability Matrix - Equipment failure consequences and severity with respect to Environment pollution, Safety and Production loss )
„P Assign work order priority as per - SCE / Identify the safety critical element as per the recommendations of SIL - (Safety integrity level ) & HSE / LOPA study (Layer of protection Analysis).
„P Utilize CMMS for scheduling all the work orders as per the equipment criticality and work order priority.
„P Identify the bad actors of the plant and conduct the RCA (Root cause Analysis) to reduce the repetitive type shutdown. Recommend for any plant modification required to reduce such failures.
„P Confirm that all the critical equipments are activated in the CMMS system with PM.(preventive maintenance) and having relevant job plan with all the recommended spares for the PM activity. Hence to reduce the risk of failures and breakdowns.
„P Confirm all the recommended spare parts are available in the stock and its reorder level (ROL) emergency stock are adequate. and all the spare parts of equipments are linked in the system to the equipment module, thus to reduce the mean time to repair (MTR)
„P
„P Production & operation - Analyse the cause of production loss and apply corrective action through - Plant Enhancement work.(developed the work flow procedures and flow chart)
„P Maintenance/ shutdown planning / spare parts management / Asset integrity and reliability group by analysing the CMMS software for - plant performance work order CM (Corrective maintenance and preventive Maintenance - KPI (Key performance Index) using the backlog of work orders. And various reports from the system.
„P Spare parts management - for fixing the spare parts reorder level (ROL) using the software APT analysis.
„P Familiar with all the inspection requirements / mandatory requirements as per state law -of Kazakhstan - (UGK) / ASME / NACE /API /BS / ISO 9001:2000; etc - certification requirement as per BS -10204 / acceptance criteria / standard - for the spare parts and equipment material in H2S contained Gas or Liquid process service.
„P Have in-depth knowledge of ISO -14224: 2006 ¡* Petroleum and Natural gas Industries - Collection and exchange of reliability and maintenance data for equipment.¡¨ And mapped it into Maximo business processes.- Equipment boundary hierarchy / Failure data etc.
„P Experienced in offshore plant (ZADCO -Zirku Island) / Oil loading facilities (KOC -Sea Island) / Metering - Multiphase / Meter proving and certification, - Maintenance and project works (E&I) / well head protection / monitoring / etc
„P Certified for ROK Legislative requirements and HSE standards for Oil company / Pressure vessels and lifting equipments.
„P Development of Maintenance Business Process to comply with safe operation of the plant with in the guide lines of ROK legislative and HSE standards requirements
„P Conduct HAZOP study and identify bad actors affecting Safety and plant performance.
„P Monitor the KPI (key performance Index of plant maintenance. Take appropriate action for to improve the plant reliability and availability.
Experienced in following types of plants. (Offshore & Onshore):
Power generating stations.
Desalination Plants,
R.O Plants
Gas oil separation plants.
Gas booster stations.
Refinery
Water injection plants
Tank farms. (Product storage)
Loading terminals.
Crude oil and product pumping stations.
Metering stations with proover loops.
Well heads service - ESD / Controls
(Oil producing wells / Gas/Water Injection well heads) Etc.

Employment History:

Date: - March -08 Onwards.

Employer - ADMA - OPCO, Abu Dhabi.

Position - Team Leader - Das Island Projects.

Date: - January - 05 -- March -08 (Position Nationalized)

Employer - KPO, Kazakhstan. Through GPS / ENI Group.
Project - CMMS / Maintenance service Planning.
Position - Lead Engineer - CMMS Div.
(Reporting to Maintenance service section head / Maintenance Manager)

Date: : February 2003.to December -.2005
Employer - Gasco. Abu Dhabi.
Project -Training Department.
Position - On job Instructor- Electrical & Instrumentation training.
(Reported to manager - Training & HR)

Date: February 2002 to August 2003.
Employer - Gasco. Abu Dhabi.
Project - Maintenance department.
Position - Maximo Focal point(Reported to Section Head Maintenance Services)

Date: May 2000 to Feb 2002.

Employer: - Abu Dhabi Water and Electricity Authority. (ADWEA), Abu Dhabi.

Project - CMMS Planning / Maintenance Department.
Position - Senior Project Engineer (Team Leader - CMMS Project. - QA/QC)
(Reported to - Manager CMMS Department, ADWEA)

Date: November 1998 to January 2000.
.
Employer: - ZADCO Abu Dhabi.

Project - CMMS Planning / Maintenance Department.
Position - Planning Engineer (Team Leader - CMMS Project. - QA/QC)
(Reported to - Manager CMMS Department, ZADCO)

Date: April 1998 to November 1998.
Employer: - Parsons Engineers Ltd. (Engg. Consultants to Kuwait oil Co.), Ahmadi, Kuwait.
Project - Engineering Department.
Position - Project Engineer (E&I)
(Reported to - Senior Engineer Projects - TEXACO)

Date: March 1995 to March.1998

Employer - Kuwait Petroleum Corp.(KPC)

Project - Training Dept
Position - Senior Instructor (Instrument & Electrical)
(Reported to manager - Training & HR)

Date: 1982 June to 1995 March (13 years)

Employer - Kuwait oil Co.(KOC)

Project - Maintenance Service Department.
Position - Project Engineer (Instrument & Electrical)
(Reported to Senior Engineer / General Superintendent)

Date: Nov. 1978 to Nov. 1982)

Employer - Aramco. Saudi Arabia

Project - Maintenance Department.
Position - Instrument Engineer.
(Reported to Senior Engineer / Maintenance Superintendent)

Date: Aug. 1977 to Nov. 1978

Employer - H.P (Hindustan Petroleum) Bombay, India

Project - Maintenance Department.
Position - Instrument Engineer.
(Reported to Senior Engineer / Maint. Superintendent)
.

Experience: Total 27 years of experience in various OIL Companies.

Experienced in following type of Instruments:
DCS - Rosemount -RS 3 Series.
DCS - Foxboro - I/A Series.
DCS - Honeywell -TDC 3000 Series.
Speedtronics ( GE Turbine controls)
Bently Nevada (Vibration Monitoring)
PLC - (Allen-Bradley, ABB, Siemens.)
All other Electronic and Pneumatic instruments commonly used in Petroleum Industries.
Training Attended:
Instrumentation Theory & Practical conducted by:
Honeywell - DCS- TDC -300 and TPS
Foxboro - Spec 200 Control System.
GE (Mark-2, Turbine - Speedtronic Control System )
Bently Nevada. (Vibration Monitoring.)
Beckmen ( Control System.)
Masonelan (Control Valve Sizing.)
Solar Turbine ( Control System.)
Cooper Industries (Engine Analyzer.)
AFEMCO (Supervision Level 2.)
F.W Management (Maintenance Management.)
GBS Training (Training Evaluation.)
GBS Training (Training the Trainer.)
Safety Passport Holder from UK.
H2S competency certified
RCM Workshop by Hoffin Cons -Abu Dhabi.
¡* Productivity Improvement through Effective Maintenance Management¡¨ from GIK Institute-
"HAZOP¡¨ Training conducted by expert From Institute of Chemical Engineers United Kingdom
Computer Software Packages
Maximo 4.1.1/6.3
SAP (Plant Maintenance) 4.5B
SQL Server 7.0
Crystal Report Writer 11.0
Primavera Project Planner version 3.0
Microsoft Visio-2003
PowerDocs
Microsoft Project
Window/ Office 2000

Personal Details
Place and Date of Birth -Kothamangalam, Kerala, India. 18-7 1955 Age 53
Nationality - Indian
Family Status - Married / children -3

Professional Affiliations:
Member - Institution of Engineers India.
Member - Kuwait Engineers Society.
Member & Consultant - Society of Industry Leaders (SIL)

Reference:
Will be provided

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