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Resume #82767

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I am a process engineer, and have 10+ years of experience in process systems design, process engineering support, basic and detailed engineering of the petrochemical, oil processing facilities including open pit extraction/tailing and steam assisted gravity drainage technologies (Upstream production of heavy oil), and hands-on experience of optimization and debottlenecking of existing facilities including bitumen processing from oil sands facilities.
* Conducted projects for preliminary design, engineering design specifications, commissioning, startup and plant operations of the processing facilities
* Prepared HYSYS simulation models for basic engineering and performance optimization of condensate production projects
* Developed PFD's and P&ID's for different phases of projects of process plants and prepared functional descriptions, control philosophies, startup and standard operating procedures write- ups.
* Experienced in the development of PFDs and P& ID diagrams
* Adept in use of HYSYS, AFT Fathom and ARROW for hydraulics of compressible and incompressible fluids, FARRIS software for PSV sizing, Fisher for sizing of control valves, flow meters & PSVs and prepared API spreadsheets for PSV sizing.
* Involved in the preparation of design base memorandum (DBM) and detailed engineering design specification (EDS)
* Performed equipment sizing, pressure drop and hydraulic calculations, PSV and control valve sizing, selection of pumps and prepared equipment & instrument data sheets
* Performed hydraulic calculation of plant piping for liquid, gas and two phase systems, sizing and selection of equipment including separators and pressure vessels, air coolers, pumps, compressors, and flare and relief systems
* Coordinated various bid clarification meetings (BCM) with different vendors
* Well versed in international engineering practices and codes, ASME, ANSI, NFPA & API
* Supervised major shutdowns and handled justification, design, specification, and implementation of the projects within areas of responsibility
* Supervised the preparation and evaluation of plot plans, engineering drawings and technical documents issued for IDCs, and the integration of other engineering discipline data inputs
* Supervised a group of 16 personnel for process plant commissioning, troubleshooting, and developed commissioning and operation manuals for junior engineers and plant operators
* Carried out heat and material balances of IGCC (Integrated Gasification Combined Cycle) units and improved the efficiency by heat exchangers retrofitting, using Pro-II software
* Carried out various studies to optimize Polymer Production plant performance/ operation
* Carried out studies on debottelnecking for the expansion of utilities units
* Good background in computer applications, such as Fortran, HYSYS, MS Word/Excel,
EDUCATION

MASc Chemical Engineering, Chalmers University of Technology (Sweden) and Dalhousie University (Halifax, NS, Canada) 2002 Conducted life cycle assessment (LCA) for different projects in Master Degree program.
Program entitled as "Environmentally Sustainable Process Technology"

B.Sc Chemical Engineering, Punjab University, Pakistan 1997
Professional Membership
Professional Engineer (APEGGA)
Publications

* "Review of Separation of Gases by Membrane Systems" Journal of Petroleum Science and Technology, 2004
* Paper has been submitted to the Journal of Energy Sources on ground water modeling,
PROFESSIONAL EXPERIENCE

Process Engineer - IMV Projects, Calgary, AB, Canada Feb 07 – Nov 07
(EnCana Project)
* Worked on ESP (Electric Submersible Pump) Conversion from gas lift operation.
* Identified the tie-in points and performed calculations for new lines for the conversion to take place.
* Developed P&IDs and performed equipment sizing of the SAGD (Steam Assisted Gravity Drainage) well pads.
* Issued different design change and field change notices at different phases of the project.
(Christina Lake off sites EnCana Project)
* Worked on debottlenecking of Christina Lake heavy oil processing plant (20,000 b/d).
Equipment Sizing, preparation of P&IDs, preparation of line designation tables, and coordination of HAZOP meetings was among the responsibilities.
Designed the blanket gas system for various tanks on the facility.

Process Engineer - AMEC Americas, Calgary, AB, Canada Sep 05 – Feb 07

Worked on Albian Oil Sands Project, Upstream Expansion. (Utilities Area)
This facility was an expansion project of extra heavy oil production of capacity 90000 bbl/d, from 8000 t/h oil sands ore processing.
* Worked on FED3 phase of the project and prepared the deliverables for that phase i.e. PFDs, P&IDs, design criteria, Sized the Equipment for the budget preparation of the FED3 phase.
* Worked on tie-in points for the utilities to be taken from MRM Base plant to the new facility and sized the equipment/line to implement the debottlenecking.
* Designed the firewater system for the new facility including the debottlenecking of the existing system..
* Worked on the detailed design of the project, main responsibilities included performing calculations to size the equipment/Line using simulation softwares (Fathom, Arrow and HYSYS) along with the hand calculations.
* Review of vendor quotes/data for boiler feed water, potable water and wastewater treatment units and preparation of design reports for client review were among the duties
* Provided support to other departments (i.e. mechanical, procurement) and coordinated with other process areas (i.e. froth treatment, extraction and tailings)

Process Engineer- Associated Engineering, Calgary, AB, Canada Dec 03 – Sep 05

* Prepared P& IDs, general arrangement drawings of equipment, Equipment/Piping layouts of pretreatment unit for Bearspaw water treatment plant of City of Calgary (600 ML/day)
* Selected and sized the equipment for aforesaid plant
* Prepared pre-design report of the project
* Worked on the detailed design of the project

Project Engineer - Britex Canada, Bridgetown, NS, Canada. Aug 02 – Aug 03

* Improved the elastic fiber manufacturing process making it environmentally more sustainable (different P2 projects in collaboration with NRC- IRAP). As a result, Britex passed twelve monthly LC 50 tests in a row.
* Evaluated different treatment technologies based on influent treatability and economics.
* Prepared proposal for NSDOEL for the issuance of WWT class II facility license.
* Worked on equipment sizing and selection as a project engineer and monitored installation of wastewater treatment plant at the facility.

Visiting Scholar - Dalhousie University, Halifax, NS, Canada. Nov 01 – Aug 02

* Performed research in the area of natural gas sweetening, investigating new materials
* Computer simulated design and optimization of methane purification for limestone adsorption process
* Simulated the contaminant transport in carbonate formations in the presence of fractures with numerical and experimental modeling (ground water modeling for master thesis project)
Process Engineer - DSF Polymer Plant, Haripur, Pakistan. Dec 97 – Sep 00

* Developed PFDs P&IDs and block flow diagrams for utilities required at the facility (steam, chilled water, compressed air etc.)
* Involved in calculating preliminary hydraulics and sizing of the equipment of the facility
* Contacted and negotiated with process licensor (Noyvalesina, Italy) in design review meetings and technology assistance
* Responsible for providing technical support to Engineering and Construction departments of the contractor (Habib Rafiq) at the erection & commissioning stages of the plant.
* Responsible for providing technical support to Operations Department in planning shutdowns/ startups, Inline Inspections, equipment performance testing and other unusual operations
* Communicated with and presented technical information to Plant Operators and Project Managers
* Worked on the technology selection and monitored the installation of wastewater treatment plant at the facility. Responsible to provide technical support to the wastewater treatment plant operators

CITIZENSHIP: CANADIAN

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