Resume - Controls Engineer

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Resume #83044

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Summary

Senior Application Engineer with extensive hands on design, execution, and lead experience in batch and continuous control applications. Many of these projects were complex and quite large.

Experience

GE Control Engineer Houston, Texas 7/2008 – current

* Writing control requirement specifications for grassroots coal gasifier project

KBR- Senior Control Engineer Houston, Texas 7/2007 – 6/2008

* Managing Intools database for a grassroots refinery project in the middle east

Maverick Technology- Senior Control Engineer Dekastri, Russia 7/2006 – Present

* Startup and commissioning of large delta-V system for a grass-roots oil terminal for the Exxon Sakhalin Island project.

Eichleay Engineering-Senior Engineer Concord, CA 1/2006 – 7/2006

* Design of Allen-Bradley panels

Biogen/IDEC via Serentec- Validation Engineer Oceanside, CA 7/2004 – 1/2006

* Writing OQ for Buffer Prep, CIP, fermentation, and purification control system based upon delta-V.
* Rewriting DDS for the above areas.
* Issuing and executing PCMs based upon deviations found. This work included re-programming and re-testing delta-V logic.
* Executing the OQ for the control system for the above areas.
* Attended Siemens S7 training class and used that knowledge in debugging packaged systems.

National Engineering Resource-Automation Engineer Glendale, CA/ West Point, PA 10/2001 – 5/2004

* Executing Validation protocols for pharmaceutical companies (Merck and Lilly in 2001 -2002).
* Wrote OQ and executed it for Merck (2002).
* Took Delta-V training classes (fall of 2002).
* Configured delta V in CGMP environment (Bio-Pharm) for six months (HMI and control modules).
* Configured Delta-V in a CGMP environment (Baxter). Configured software as part of the development team for transfer panels, clean in place systems, and filter subsystems. Programmed both control modules and phase logic. Worked at Baxter for 15 months.
* Started up above systems.
* Knowledgeable of GAMP 4.

Standard Auto-Automation Engineer Houston, Texas 3/2001 – 10/2001

* Configuring PLCs (GE/Fanuc) with Control Plus Software in a batch application.
* Configuring Wonderware HMI
* Configuring InBatch

ABB (Bailey Controls)- Application Engineer Houston, Texas 1996 - 2001

* Lead engineer in the development of a SCADA package for oilfield monitor & control. (direct supervision of 19 people)
* Wrote & started batch control system using ADVANT
* Lead engineer in the development of a control system to modernize a cat cracker. Did startup as well.
* Did feasibility analysis and system design on crude unit in Midwest refinery.

.
Bailey Controls-Application Engineer Wickliffe, Ohio 1994 -1996

* Developed logic for Fuel Oil, diesel, and gasoline blenders for Statoil project.
* Developed logic for hydrogen compressor in a refinery application.
* Lead application engineer in Pharmaceuticals and Chemical Group. Wrote control systems for a variety of units and started up batch reactors (mostly fermenters), compressors, filters, and boilers. (direct supervision of 19 people)
* Conceived and developed applications using Infi90. Wide variety of process units. Included all phases of the project. Lead engineer on several large pharmaceutical applications (e.g. Sandoz Ringaskiddy, Ireland plant) and was responsible for design, execution, and validation compliance.

Fischer&Porter (Bailey Controls)-Application Engineer Wickliffe, OH 1993 - 1994

* Helped develop new batch application tools (CHEMFLEX).
* Worked on lube oil blender project in a major refinery in Louisiana.
* Completed projects using beta version of new tools. All phases of projects through design to startup.
* Very familiar with System Six
Bailey Controls-Application Engineer-Application Engineer Wickliffe, Ohio 1984 -1993

* Headed up batch development group (direct supervision of 19 people)
* Developed new batch tools (Batch 90)
* Built pharmaceutical business to $30MM/year business
* Executed beta versions of new projects from design to startup (mostly pharmaceutical applications – typically fermenter based processes).
* Wrote collateral literature and batch instruction manuals.
* Leading sales efforts on batch applications when necessary
* Budgeting and planning future product developments

Upjohn-Control System Engineer Kalamazoo, Michigan 1981 - 1984

* Executed several pharmaceutical projects from design through startup.
* Designed fermentation control system with respiration coefficient control
* Designed control system for resin absorption columns.
* Designed solvent recovery control system used in absorption columns. Included filters and distillation column controls.
* Worked in both biological and explosion hazard areas.
* Very familiar with class 1, Div1, Group C & D electrical requirements
* Familiar with FDA validation requirements as pertains to control systems.
* Very familiar with Modicon PLCs and gained some with Allen-Bradley.
* Specified field instrumentation.
* Did loop diagrams
* Did electrical diagrams

Central Soya-Plant Engineer Fort Wayne, Indiana 1978 - 1981

* Gained knowledge of plant operations
* Understood plant maintenance requirements
* Design through startup of control systems for power (steam generation) and process plants.
* Programmed, installed, and started up direct digital control computers
* Programmed, installed, and started up Modicon PLCs.
* Started up unique and first in North America process equipment.

Education

Wayne State University Detroit, Michigan
MS Chemical Engineering

University of Michigan Ann Arbor, Michigan
BS Medicinal Chemistry cum laude

Registered Professional Engineer State of Michigan

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