Resume - 20 years of extensive knowledge and experience in Production, Quality Assurance ...

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Resume #83085

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Shift Supervisor/DCS Panel Operator

A Science Graduate with 20 years of extensive knowledge and experience in Production, Quality Assurance & People Management in chemicals & petrochemicals plants, presently associated with YANSAB, Yanbu (Kingdom Of Saudi Arabia), as an Operator (Panel).

Experience of working with the following plants:

Poly-propylene (Pre-Commissioning, Commissioning, Start-up [PP – Unipol (Dow Technology) Yansab-KSA].
Poly-propylene (PP – Unipol(Dow Technology)Reliance-Hazira.
Aromatics(Pre-Commissioning,Commissioning,Start-up)Reliance-Hazira.
Ethylene Amines (Diamines & Chemicals Ltd.) Baroda.
Carbon Black (Philips Carbon Ltd.)Palej, Bharuch.

Attended professional trainings/workshop on:

SWA-Safe Work Authorization.
Safety and Fire & SHE in Transition Safe Working Practices Training.
PSSR-Pre Start up Safety Review.
DOW Technology Licenser and Catalyst Seadrift Operations (The Unipol PP Licensing Operation/Maintenance Training in Yanbu-KSA by M/s Dow Chemicals-USA
DOW Technology Licenser and Catalyst Polypropylene Simulator Program- Training in Yanbu-KSA by M/s Dow Chemicals-USA
DCS-CS 3000 R3 Fundamentals Training Course by M/s YOKOGAWA Services Saudi Arabia Company.
OTS (Operator Training Simulator) Instructor Training Course by M/s YOKOGAWA Engineering Asia Pte.Ltd.
Labyrinth Piston Compressor Training Course by M/s Burckhardt Compression, Switzerland.

Career Highlights:

Pre-commissioned, commissioned & stabilized Aromatics Plant with Cooling Tower as well as Flare System Reliance Industries, Hazira-Surat.
Pre-commissioned, commissioned & stabilized Polypropylene Plant with Utility & Flare System of Gas phase UNIPOL (DOW) Tech. Based PLANT YANSAB- SABIC, at YANBU- KSA.
Worked on projects entailing FCO modifications, commissioning and process stabilization in Polypropylene plant.
Acquired operation & trouble shooting experience of batch, continuous, Centrifuge, Twin screw Extruder, distillation system, three stage reciprocating compressor, Lube Oil system, Flare System, Incinerator, stripper, blender-silo system, Spin Flash dryer, pelletizer, adsorber, pellets & powder transferring systems, Coperion extruder, hot oil unit, chilled water system, cooling tower, Refrigeration.
Efficiently maintained work permit, plant SOPs, Risk Analysis preparation.
Guided and mentored the new comers on plant operation, SOPs (to cover plant start up, shut-down, safe handling plant emergencies), including standing instructions.

CORE COMPETENCIES
________________________________________

Plant Pre-commissioning & Commissioning:
Team member of total Erection, Pre-Commissioning and Commissioning of Aromatics Plant and Cracker Cooling Tower. (Reliance Industries Limited, Hazira-India) – For this Appreciated by Company in 1997.
Presently working on total Erection, Pre-Commissioning and Commissioning of Polypropylene Plant in YANSAB-SABIC.(Yanbu-Kingdom Of Saudi Arabia)

Responsibilities:
Ensure strict compliance of all HSEF procedures.
Identify and report to Shift Supervisor regarding any plant/equipment abnormality-malfunction. Implement adjustment under direction.
Responsible for carrying out the FIELD & PANEL activity for safe & optimum operation of the plant, as per laid down procedure.
Supervise the jobs related to all equipment & monitor & ensure their performance for optimum & safe operation.
Ensure that the plant operations meet specifications.
Responsible for PANEL operation & achieving hydrocarbons (Polypropylene) production targets, maintain process parameters & quality.
Issue, Control and administer permit to work and related documentation.
Prepare, handover & co-ordinate the maintenance activities.
Purging and de-isolating ensuring all work permits have been cleared before bringing production back on line.
Emergency response duties as defined by the Company's Emergency Procedures.
Maintaining Inventories for Raw material, catalyst & chemical & carry out hydrocarbon/Utilities accounting.

Trouble Shooting & Emergencies Handling:
Controlling parameters on DCS panel like temperature, pressure, level, flows and Plant Utilities.
Taking corrective actions to save the plant in emergencies as per Company's Emergency Procedures.
Identifying the problem & trouble shooting in the plant in minimum time duration.
Emergency handling like Power failure and Utility failure as well as Fire and Leakage situation in Field.
Achieving and maintaining Quality of final product as per specification.
Ensuring smooth and safe operations of Plant.

DCS Panel Operations:
ABB – Advant 500. ( 5 Years Reliance Industries Limited )
Honeywell-TDCS 3000 ( 4 Years Diamines & Chemicals Limited )
YOKOGAWA CENTUM CS-3000 ( 2 Years Yansab-KSA )

Shop Floor Operations:
Mentoring subordinates & maintaining cordial relations on the shop floor.
Guiding sequence of operations, cycle time optimization and component manufacture during production.

Production, Planning & Control:
Planning day-to-day activities and production schedules.
Executing & implementing management plans for achieving the monthly / yearly production targets.
Preparing & maintaining entire production related reports and procurement plans.
Implementing effective techniques to bring efficiency in operations to improve quality standards & achieve maximum cost savings.

Computer Skills:
Aspen Plus for getting data and checking the trend.
MS Office, Internet Explorer.

CAREER CONTOUR
________________________________________
YANSAB, Yanbu (Kingdom Of Saudi Arabia) Operator (Panel); Polypropylene
(2 Yrs)

Poly-propylene Plant (PP) is based on the gas polymerization & technology from DOW (Unipol)
Presently working on total Erection, Pre-Commissioning and Commissioning of Polypropylene Plant in Yansab a SABIC group of company in Saudi Arabia. As an Operator (Panel) From April'2007.

Present Activities:
Equipments Check -Alignment.-Cleaning as per Unipol specification-Reinstate.
Loop Check-Dry / Dynamic Function Test- LP Leak Test-Preserve.
Punching-(DR-Discrepancy Report)-(NCR-Non Conformance Report)
SHE Requirement.
OTS-Operator Training Simulator (YOKOGAWA)
PSSR-Pre Start up Safety Review.
TCCC-Turnover of Care, Custody & Control.
Erection, Pre-Commissioning and Commissioning and safe start up of Polypropylene Plant in YANSAB-SABIC.(Yanbu-Kingdom Of Saudi Arabia)

Reliance Industries Ltd., Hazira-Surat. Executive (Panel); Aromatics/Polypropylene
(11 Yrs)

Poly-propylene Plant (PP) is based on the gas polymerization & technology from DOW (Unipol)
Joined as a Operator in Cracker and Aromatics Plant (1995-2002) then promoted in Polypropylene (PP) Plant as a Executive (Panel) (2002-March'2007) 11 Yrs.
Erection, Pre-Commissioning and Commissioning of Aromatics Plant and Cracker Cooling Tower. (Reliance Industries Limited, Hazira-India) – For this Appreciated by Company in 1997.
Stayed continuous for 04 Days in Plant in natural calamity of Flood in city, which kept plant and support service operative in such adverse circumstances. – Appreciated by Company in Sept'1998.
Active team member of 5-S implementation in Control Room category – Appreciated by Executive Director in 15 Aug 2005.

Diamines & Chemicals Limited, Ranoli-Baroda: Ethylene Dyamines.
(4 Yrs)

Diamines & Chemicals Ltd. is a sintex group of company Baroda unit is a 100% EOU in the business of manufacturing Ethylene Diamines.
Joined as a Operator and promoted as a Panel Officer (DCS Honeywell TDCS 3000) (1991-1995 = 04 Yrs)

Philips Carbon Limited, Palej-Bharuch: Carbon Black
(3 Yrs)
Worked in Consolidated Petrotech Industries Ltd. (Now "Philips Carbon", Palej, Bharuch) - As a Junior Officer (1988-1991 = 03Yrs)

PERSONAL DETAIL
________________________________________
B.Sc.–Chemistry: Passed in May1988 from The Gujarat University.
LL.B. – Labour Laws: Passed in April 1992 from The Gujarat University.
Date of Birth: 27 Feb 1968.
Marital Status: Married (Two Daughters)
Hobby: Sports, Readings, Movies.
Languages Known: English, Hindi and Gujarati.

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