Resume - Mechanical Engineer: Engineering experience: 2 yrs, Erection,commissioning and m...

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Resume #83218

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Seeking assignments in Engineering, preparation of Specifications, Datasheets, Conceptual layouts, Bid evaluation, Vendor Prints, Production Planning, Equipment utilization & Control/ Quality Assurance/ Value Engineering/ Man Management with an organisation of repute.

Synopsis
ƒá A competent professional with quality exposure in Engineering, Production Planning & Control, Maintenance planning, spares management and development, Quality Assurance, Man Management & Value Engineering.
ƒá Presently working with BIPL (Bechtel India Pvt. Ltd) as Responsible Engineer for different Process Facilities in Carbon Area.
ƒá Development of Material Requisitions, Specifications and Datasheets, Conceptual design of processing systems for scoping and feasibility studies.
ƒá Development of Conceptual Layout along with designers based on client information, Historical data and experience.
ƒá Preparation of MTO (Material Take off) for the responsible facilities.
ƒá Adherence to applicable codes and standards specified by the client.
ƒá Calculations for Material Handling Systems.
ƒá Earlier worked with BALCO (Bharat Aluminium Company Ltd under the Vedanta Group) as Associate Manager, Mechanical Maintenance Head, Anode Rodding Shop
ƒá Expertise in timely procurement of materials to ensure smooth production operations.
ƒá Expertise in carrying out maintenance planning, predictive and preventive maintenance activities for maximum equipment availability.
ƒá Quality exposure in preparing targets & assisting in the following the Safety and House keeping procedures.
ƒá Hands on experience in handling various tasks & duties in Aluminium smelter.
ƒá An effective communicator with strong analytical and relationship building skills.

Education
ƒá BE (Mechanical) from Aligarh Muslim University in 2003.

Work Exposure
Mar¡¦08- Till Date with BIPL (Bechtel India Pvt Ltd, under Bechtel Engineering Corporation)

Key Result Areas: (Mar¡¦08- Till Date)

Engineering
ƒá Working on Kitimat Modernization Project (a unit of Rio Tinto Alcan) for conversion from Soderberg to Pre Bake AP-39 Technology and capacity augmentation from 275 KT to 400 KT.
ƒá Responsible Engineer for Anode Rod Shop, Anode Handling System, Carbon Recycling System.
ƒá Be involved in reviewing the work of other engineers within the organization.
ƒá Adherence to organization work processes and practices.
ƒá Taking the ownership for the responsible facilities to meet the schedule for design and development of Engineering Deliverables through interdepartmental coordination and work processes
ƒá Communication with clients and vendors for inputs and deliverables
ƒá Responsible for Preparation of requisitions, Specifications and Datasheets, Bid Evaluation, Vendor print reviews for concerned facilities
ƒá Development of Conceptual Layout on clients specifications and historical information.

Jul¡¦04- Mar¡¦08 with BALCO (Bharat Aluminium Company Ltd, under the Vedanta Group) as Associate Manager

Key Result Areas: (Jul¡¦05-Mar¡¦08)

Maintenance Planning & Control
ƒá Planning preventive and predictive maintenance activities and managing man power deployment, reducing mean time between failures and mean time to repair, carrying out exercises to improve plant availability and equipment performance.
ƒá Steering overall Procurement activities of maintenance spares, implementing effective techniques to bring efficiency in maintenance activities, improve quality standards & achieve maximum cost savings.
ƒá Carrying out condition monitoring and condition base maintenance for reducing breakdowns and increasing equipment availability.

Materials Management
ƒá Solely responsible for procurement of spares and developing vendors for timely procurement of materials with minimal costs.
ƒá Handling stores operations ensuring optimum inventory levels of spares to achieve maximum cost savings.
ƒá Development of quality spares locally to reduce cost and procurement time.
ƒá Carried out VED analysis for proper identification of critical spares.
ƒá Mobilizing resources in order to minimize Mean time to repair.
ƒá Optimising mechanical maintenance inventory by making a common pool with other departments to minimise cost

Quality Assurance/ Control
ƒá Monitoring adherence to quality systems and comply with ISO quality standards and maintaining requisite documents.
ƒá Assisting in implementing various quality systems / procedures in the organisation to reduce rejections and ensure zero defect products.
ƒá Assisted SAP Team as rodding associate for implementation of PM module
ƒá Implementation of 3S out of 5S standards and working for absolute 5S implementation.
Process Engineering & Improvement
ƒá Designing and implementing systems, processes and procedures to facilitate smooth functioning of overall production operations and enhance operational efficiency.
ƒá Analysing various processes / applications and recommending process modifications and equipment calibrations to enhance operational efficiency.
ƒá Carried out FMEA for predictive maintenance to reduce mean time between failures.
ƒá Carried out several modifications to improve equipment performance and utilization
ƒá Handling budgeted CAPEX projects and executing them with safety and as per schedule.

Man Management
ƒá Imparting continuous on job training to the work force to enhance their efficiency.
ƒá Doing maintenance team roles and responsibilities deployment & initiating team motivational activities to bring in a harmonious work culture in the plant.
ƒá Everyday deployment of maintenance team to carry out maintenance activities with efficiency and effectiveness

Key Result Areas: (jul 04-jul 05):

ƒá Worked with the technology supplier, GAMI, and various contractors for the erection of anode rodding shop.
ƒá Worked with civil contractors for the civil and structural work for various process equipments
ƒá Doing the erection and commissioning of all process equipments in a record time of 11 months
ƒá Getting the rodding shop to operation without a single accident

Equipments Handled:
ƒá Maintenance of hydraulic equipments viz
Hooking Unhooking, Butt Presses, Thimble Press, Stub Straightening, Hydraulic Crusher, manual machines etc
ƒá Maintenance of equipments incorporating pneumatic systems viz
Power and free conveyor, Shot Blast Machine, Auto Bath cleaning, Casting Machine etc
ƒá Maintenance of Material Handling Equipments viz
Jaw crusher, Double Roller Crusher, Impact crusher, Vertical Hammer Crusher, Vibrating Screens, Bucket Elevators, Belt Conveyors
ƒá Maintenance of Utility and Miscellaneous Equipments viz
Pump House, emergency water systems, diesel pumps, induction furnace, emergency furnace tilting, De dusting systems, bag houses etc
Skills Involved:
ƒá Condition Monitoring And Condition Base Maintenance
ƒá SAP PM module
ƒá AUTO CAD
ƒá Knowledge of 5S
ƒá Knowledge of ISO 9001,14001 and 18001

Notable Achievements:
ƒá Prepared target plans as per SBU's B.P. target for raw materials, production, etc.
ƒá Successfully incorporated various ¡* value engineering & application engineering initiatives¡¨ to enhance production, reducing COP, reducing manual jobs & improving systems.
ƒá Promoted as Mechanical maintenance Incharge of anode rodding shop responsible for planning and execution of all maintenance activities
ƒá Selected as a member of elite Business Leadership Group.

Since Jul¡¦03- Jul 04 with JK PAPERS as Executive Trainee Power Plant

ƒá Worked with JK Papers Surat as executive trainee for the maintenance of thermal power plant

Training Program
ƒá Undergone In House training for Hydraulics by PARKER.
ƒá Undergone In House training Pneumatics by ROSS CONTROLS
ƒá Undergone training for Finance for non-finance professional.

Academic Projects
Completed projects on the following:
- Study of Heat Transfer through Fins
- Working of Gas turbine power plant

Personal Details
Date of Birth: 09-jul 1981

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