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OBJECTIVE:
Obtain a respective career as the Quality Control Inspector (equipments) /Equipment Supervisor with the utilization of obtained executive and professional expertise.
CAREER PROFILE:
1. Successful track record in Production, Maintenance & construction activities in various levels.
2. Recognized for exceptional problem solving skills, trouble shooting, leadership, coordination & optimum resource utilization.
3. Proven ability to extract, gather and use data effectively.
4. Demonstrated capacity to successfully implementing planned activities with utmost quality and meeting deadlines.
Professional Excellence Summary
* Self-motivated, devoted and decisive management personnel.
* Have excellent analytical as well as mechanical features.
* Have ability in taking up new theories as well as responsibilities.
* Have in depth knowledge in the respective subject
Academic Background
* DIPLOMA IN MECHANICAL ENGINEERING,
* ASNT Level II (RT,UT,PT,MT)
* DIPLOMA IN INFORMATION TECHNOLOGY
Experienced Computer Programming Skills
* Experienced Office Package: Microsoft Word, Microsoft Excel, Microsoft Access, Microsoft PowerPoint, Microsoft Outlook Express,
* Auto Cad 2007
* SAP
Reference Codes / Standards familiar with:
Shell DEP's, API 610, API 611, API 612, API 613, API 614, API 617, API 618, API 619, API 682, API 672, API 675, API 676, API 677,, ASME SEC VIII Div-1, HIS, ASME B 31.1, ASME B31.3
EXPERIENCE: Total of 8.5 yrs
GALFAR Engineering and Contracting WLL Emirates., Abu Dhabi, UAE Jan 2008 – till date
Engineering, Procurement and Construction Contract.
Project: Sea Water Facilities Expansion (Project#.5624). 84" GRV pipelines of 1.4 Km long from Takreer Refinery pump house to Borouge II plant, including Existing Pump House Expansion,inlet sea water screening system (FAI Italy) and electrochlorination plant (Denora Singapore)
Client: Takreer Refinery ( Abudhabi Oil Refining Company)
Project Management Consultant: Tebodin Middle East
QC Inspector (Rotating Equipment)
* Quality Control activities involved during installation of rotating equipments adhering to the Specification, codes and standards.
* ensuring the job quality, documentation regarding Method Statement, evaluating quality concerns, receiving inspection, on site inspection, Punch List preparation, final Dozier Compilation, Audit activities etc.
* Implementing and ensuring the strict adherence to the approved procedure,AFC drawings,calibration of measuring&monitoring Devices, Follow up of Material approval,Technical Query, Maintaining & updating Site observation Memos & NCR's.
* Mechanical Completion, Precommissioning & Commissioning document compilation and coordination.
Details of Equipments dealt in this project.
* Sea water Pumps 5nos Make EBARA Corp. Japan Type Vertical mixed flow
* Design Cap. 17400m3/hr Shaft Power 2000kw
* Band Screens 4nos for filtering intake sea water Make –FAI Italy Design Cap. 40,000m3/hr
* Waste Water Pumps 2nos Make-Fagilioti Italy Design Cap. 430m3/hr power -28kw
* Seal Drain Pumps 2nos Make –Faggiolati Italy Design Cap. 70m3/hr Power -2kw
* Sea water Filter Skids 2nos Design Cap.30m3/hr
* Instrument Air Vessel
* Sea water Booster Pump Make –Sulzer design Cap. 750m3/hr Power-78kw
* Sodium Hypochlorite Storage Tank
* Hydrochloric Acid Tanks
* Hydrogen Dilution Fans
* Sodium Hypochlorite Generators Design Cap-300kg/hr
* Sodium Hypochlorite dosing Pumps(Shock & Continuous)
* Scrubber
* HCL Pumps 2 nos Make- Fybroc
* Chiller Unit
PETROFAC Facilities Management Ltd, Ahmadi Kuwait., Sept 2005 - Oct 2007
Project: 25668# Full service contract, maintenance of crude gathering centres, Water Injection Plants and gas booster station., North & West Zone, Yearly shut down and commissioning of plants.
Client: Kuwait Oil Company
Rotating Equipment Mechanic/Charge hand
* Performed relevant installation checks on new equipments from time to time.
* Conducted trouble-shooting investigations & analysis, maintenance schedule planning of equipments.
* Provided Technical support for each production area.
* Ensuring timely completion of shutdown.
* Heavy erection safe strategy, manpower, material & heavy equipment coordination.
* Accomplished structural steel works for assembling cylinders, tank heads, condense shells and condense heads as well as pipes
* Responsibility includes maintenance and shutdown maintenance of various crude gathering centers, gas booster stations, water injection plants, Flare and fuel gas system, Storage section. The unit contains coalscer separator, Glycol Contactor, Glycol Recovery, Scrubber, Glycol Stripper, Reflux condenser, Glycol flash drum, Filters, Rich and Lean Glycol heat exchanger, Glycol Reboiler, Storage tanks, Booster and Circulation pumps,H.P Separator, M.P Separator, L.P separator, Knock out drums, Heat exchangers, Pre-heaters, centrifugal pumps, different type of valves, LPG & LEF columns, Oil tanks, Condensation surge drum, condensate filter coalscer, thermosyhon re-boiler, LEF reflex drum LPG reflex drum.
* Maintenance of different types of pumps, compressors, turbines, gear boxes, valves, blowers, agitators, turbo generators, pipelines, separator columns,vessels,tanks, Reactors, Recycle gas compressor, recycle gas scrubber, distillation column, stripper, furnace, heat exchanger, separator, knockout drum, centrifugal& reciprocating pumps, chemical dosing system, filter etc
* Expertise in Pre commissioning & Commissioning Activities, Major & Minor plant shutdown.
Air flushing and drying, Hydro Jetting, Water flushing, LP Leak testing, Cardboard Blasting
Check the piping and system as per P & ID, Purging & Inertisation of the Unit Using N2 Gas
Commissioning of the Fuel gas system, Hot Oil system, Flare System, Dryer Regeneration
Pumps, cooler & heat exchanger, Fractionation system, Storage (Bullet and Sphere)
Bunge India PVT Ltd, Rajasthan, India Jan 2004 - Jun2005
Solvent Extraction Plant equipped with Refinery of capacity 150Mt per day
Shift Engineer/Executive (Mechanical Maintenance)
* Maintenance controlling and supervision of different departments, Boilers, Solvent extraction plant, water treatment (Demineralization &reverse osmosis plant), Effluent treat plant, Refinery, Packing, and Utilities,Silos,Belt conveyors,mixers, Agitators, Etc.
* Engineering, supervision and coordination relating to the new projects/ facility expansion, modifications
* Production supervision during shift duties as production executive, shift reliever on off days.
* Quality control, ISO related documentation, assisting quality audits.
* Ensures integrity of corrective tasks performed, by specifying quality control during task execution based of Total Quality Management (TQM) in the organization
* Reporting all the abnormalities and failures to the superiors and take possible corrective measures immediately
* Trouble shooting during power failure, Instrument failure, Fire and Fluid leakages collect oil, Raw seed, final product forward to laboratory for analysis and maintain the records.
* Monitor and control all the plant parameters.
* Have regular routine checks of plant and all equipments to ensure that they are functioning normally in accordance with standard of operating condition
* Normal startup and shutdown of machinery (Instrument Air compressor, Fluidized Bed combustion Boiler, Extractor, Expander, Furnaces and heaters, Transfer pumps, Dehydration & Recovery unit, Effluent treatment & Acid plant.
Fertilisers And Chemicals Travancore Ltd, Kerala, India July 2002 – July 2003.
Technician(Mechanical Maintenance)
* Mechanical Maintenance activities of different plants (Predictive, preventive & corrective maintenance).
* Preventive, predictive maintenance material tracking, major Minor shutdown timely completion as per projected planning and effective co ordination,
* Maintenance team player of different departments, Utilities,Acid Plant,Fertiliser plant, Petrochemical division, ammonia production plant and Captive Power Plant.
* Special training attended conducted by inspection department (R&D FACT) –condition monitoring of critical equipments & data review/analysis.
* Mechanical maintenance departments of various plants and captive power plant. Jobs consist of maintenance of pumps, compressors, boilers, valves, blowers, agitators, turbo generators, pipelines, vessels, exchangers fabrication erection and commissioning, part of special crew equipments alignment.
* Have regular routine checks of plant and all equipments to ensure that they are functioning normally in accordance with standard of operating condition. Report all the abnormalities and failures to the superiors and take possible corrective measures immediately. Monitor and control all the plant parameters.
* Implementing quality standards & assessment during shop fabrication and on site construction.
* Provided technical support to the various departments
* Rotary Equipments Overhauling done.
Expander Compressor, Regeneration compressor, Off-Gas Compressor, Centrifugal and Reciprocating pumps, Centrifugal and Reciprocating Compressors, Fin fan coolers, Agitator Etc
Cochin Port Trust, Kerala, India Jun 2001 – July 2002
Technician(Container Terminal/Dry Dock/Marine shop/Automobile section/Fitting shop/Fabrication and Testing)
* Provided technical support to the various departments.
* Mechanical Maintenance of Assemblies and accessories related to Ships,Tugs,Cranes and Heavy Equipments
* Diesel Section-Overhauling and maintenance of Tugs, boats, marine engines and accessories of make Stork Wartsilla, MAN, Cummins, Ashok Leyland, and Ruston
* Bench Fitting-Maintenance and over hauling of Pumps, Valves, Gearbox of cranes, Capstan winches, Anchor windlass etc.
* Container Terminal- Repairing of container handling equipments like Heavy-duty trucks, Top lift trucks, Forklift, Reach stackers, Quay gantry cranes and Transfer cranes
* Dry Dock-Docking and maintenance of Vessels, Hull plates, propeller, rudder, anchor etc
* Machine Shop- Practical training in all the machines like lathe, milling machine, shaper, slotter, drilling machine, surface grinder, planer
Special Training and Course Attended.
Safety Induction course conducted by TAKREER refinery HSE department.
Attended Kuwait Oil Company Safety and Permit To Work Authorization training program and successfully passed the exams, now holds the Permit To Work Authorization pass of KOC.
Attended Kuwait Oil Company Self Contained Breathing apparatus and rescue operation training program.
Familiar with the breathing apparatus, different types of extinguishers and firewater pumps, Monitors, Hydrants foam water system etc
Personal Details
Date Of Birth -28.04.1980
Marital Status -Single
DRIVING LICENSE: Holds valid Indian driving license.
LANGUAGES speak, read & write: English, Hindi.
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