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Resume #84775
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CONTACT INFORMATION:
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Objective:
To use my talents to the service of my employer organization and become a self motivated and goal oriented professional committed to pursuing a long term career in the organization which encourages creativity, innovation and provides opportunities to explore myself fully and realize my potential and for mutual growth.
Skills / Experience Summary:
Having strong experience with NDT (Non Destructive Test) related fields
1. Experience in Penetrant Testing ASNT LEVEL II
2. Experience in Magnetic Particle Inspection ASNT LEVEL II
3. Experience in Ultrasonic Testing ASNT LEVEL II
4. Experience in Radiographic Testing ASNT LEVEL II
Very good communication written, oral and documentation skills. A skilled problem Solver and monitoring Destructive & NDT methods such as UT, MT, PT, RT, Positive Material Identification equipment-PMI (Material Analyzer), Hardness tester, Holiday Test and Boroscopic. And capable of supervising the team & Interpreting the test results to various standards.
Areas of Concern:
Handling and Inspection of pressure vessels, Heat exchangers, K.O.Drums Pipe lines, repair and construction of storage tanks. In-service inspection has been performed on various plants like Crude distillation unit, Hydro cracking unit, Atmospheric residue desulphurization unit, Sulphur unit, Gas trains and tank farms.
Experience:
„« 15 Years experience in various chemical industries.
„« Over 9 + years experience in the field of NDT and Plant Inspection
* Inspection & Corrosion, Quality Control and Non Destructive Testing
* Refinery, Petro Chemical & Fertilizer Plant, Production units, Flow lines (Front end, Back end, Tie-in) Pressure vessels and Storage Tanks
Employment Details:
Worked as an Officer- Manufacturing, Inspection & Reliability, since October 1995 to April 2006 in Shasun Chemicals Ltd¡K Tamilnadu, India.
Worked as an Inspector for Sri Balaji Inspection Services, Chennai on Call out basis during the shut downs.
Presently Leading a team of people for GNDT to the shut downs and third party inspection.
Scope of Work:
„« NDT Inspection of Pipe weld, Liner plate, Weld for Fit-up stage, Root and Final Stage.
„« NDT Inspection of DPT, MPI, UT& RT as per the approved procedure.
„« Erection and Inspection of Pipe and alignment for Connectivity, Slope and Supports as per the specification.
„« Handling the documents of WPQ & PQR as per ASME
„« Fit up & erection of job as per the Specification.
„« Welding & Quality Control Inspection
„« Shutdown Inspection Activities.
„« Ultrasonic Thickness Gauging
„« Ultrasonic Scanning (for Corrosion Survey)
„« Inspection of fabricated items like structures, storage tanks etc.
„« Pressure Vessel Inspection during maintenance
„« NDT on various kinds of components like boiler tubes, turbines, pressure vessels etc.
„« Insulation & Painting Follow-up
„« Field & Structural Inspection
„« Co-ordination with Client's & Surveyors
SHUT DOWN EXPERIENCE:
„« M/s. Ruwais Fertilizer Industrial Ltd., Ruwais, Abu Dhabi, UAE.
August ¡V September 2001 shut down.
„« M/s. Chambel Fertilizer and Chemicals Ltd., Kota, Rajasthan, India.
April ¡V May 2006 Shutdown
„« M/s. Madras Fertilizer Ltd., Chennai, India.
June 2006 Shutdown
„« M/s. YANPET, Yanbu, Saudi Arabia.
April - May 2007 Shut Down (EG ¡V 2)
„« M/s. Saudi European Petrochemical Co, SHARQ, Saudi Arabia.
May ¡V June 2007 (EG ¡V 3) & November 2007 (EG ¡V 2) Plant Shutdown.
„« M/s. SAFCO, Fertilizer Plant, Saudi Arabia.
June ¡V July 2007 Al ¡V Jubail Unit IV Shut down.
„« M/s. Ibn Zahr, Petrochemical Plant, Saudi Arabia.
October ¡V November 2007 Unit II and Unit III shut down.
„« M/s. TAKREER, Refinery Plant, Al-Ruwais, U.A.E.
December 2007 ¡V February 2008 Hydro Cracker and Hydro Skimmer plant shut down.
„« M/s DOLPHINE ENERGY ( Gas Plant ) Al-Kohr, Qatar.
January 2009 ¡V February 2009 Stream I Shut Down
„« M/s. Ibn Zahr, Petrochemical Plant, Saudi Arabia.
March 2009 ¡V Unit I Shut Down.
„« M/s. Farwah FPSO AL JURF Field, Libya
May 2009
Responsibilities undertaken:
NDT:
Carryout UT Scanning on Welds of Pressure Parts like Vessels, Exchanger, Gas/Crude lines and also Handle the MPI, DP and UT-Thickness Survey checking on pressure & Non pressure parts like Vessels, Heat exchangers, Coils, Pipelines, Tank plates (shells, bottom and roof) etc
Implementation of Procedures, specification and work instruction on welding, coating and NDT methods like RT, UT, MPI and LPT
Interpretation of Radiography films as per specification.
Conducting NDE (RT, UT, MT, PT) Methods on Welded Parts, Castings, Headers, Valve bodies, Heat Exchangers, Boiler Drums
Preparation of WPS ( welding procedure specification), PQR ( Procedure Qualification Record ), WPQ ( Welder Performance Qualification)
Giving On the Job Training to the Personals working under my control.
Inspection of Valve checking.
Documentation and Report making.
Temperature and Pressure control through PLC (Process Logic Control).
Experienced in handling material alloy analyzer.
Welding leak Inspection through Magnetic Particle & Dye Penentrant test.
Follow up with Project Department during Plant erection and Commissioning.
Coordinate with Project Department during Multistage Scrubbing System and Bio Filter System for Fugitive Vapor emission, Erection & Commissioning period.
Generating data pertaining to,
IQ (Installation Qualification), OQ (Operational Qualification) & PQ (Performance Qualification) during Plant Commissioning.
Experienced in New Plant Commissioning.
Experienced in various Plant Shutdown activities.
Preparation of Preventive Maintenance Schedule and follow up.
Inspection bulk items such as valves, fittings, forged flanges, fittings, fabricated pipes, gaskets, orifice plate and rapture disks etc.,
Inspection of fabricated items like structures, storage tanks etc, Pressure Vessel Inspection during maintenance
Functioned as a NDT Inspector for various clients and carried out testing of Pipelines, nozzles, gas & pressure pipelines, vessels, shell, crude column pipes, chemical plants, boiler tube, naphtha, cooling pipelines, stress relieving of pipes, castings, forgings and plates.
Experienced in UT Scanning and Ultrasonic Thickness Measurement during plant shutdown
Carried out UT, PT & MPI of Ammonia & Urea plants equipment & piping
Duties included monitoring and inspecting contractors/vendors painting and coating operations. And also endorse the daily reporting, progress reports, on contractor's time sheets, equipment lists etc. Responsible for Handle the Tests at Stipulated time.
Responsible for Monitoring the Inspection & fabrication activities of Pressure Vessels, Heaters, Heat exchanger Coils.
Carryout Visual Inspection of components such as structural jobs, vessels, drums, valves, piping, etc and witnessing on testing methods like Hydro test, Pneumatic test & Leak test and Inspection on deteriorated structures/equipment and reports to field supervisor or maintenance engineer-in-charge
Monitoring the daily job activities, Site meeting, weekly Safety meetings and Co-ordination of NDE deployment of manpower for daily activities and other routine inspection jobs.
Duties included general inspection and checks to ensure that the work performed complied with the specification.
Coordinating with customer representatives, 3rd party Inspectors, external agencies as Inspection point and liaison work.
Control & Disposition of NCR's by coordinating with various departments.
ENVIRONMENT AND SAFETY: -
„« Internal Auditor for Environment Management System & OHSAS management system.
„« Identification of Aspects and Impacts pertaining to the Inspection activities.
„« Identification of Hazards and Risk assessment
„« Preparation of work Instructions, Action plan & Environment Management Programmes.
„« Investigation report preparation related to Accident / Incidents.
„« WHY WHY analysis.
„« Experienced in handling various type of Fire Extinguishers.
„« Monitoring, Quality of effluent before discharging.
„« Signing Authority for Issuing welding permits, Hot, Cold & work at height permits.
UNDERWENT TRAINING:
„« Internal Auditor for Environment Management System ¡V Certified by BVQI personals.
„« Internal Auditor for OHSAS ¡VCertified by TQMI personals.
„« Computer System Validation ¡V Conducted by Elly Lilly Group UK.
„« Internal Auditor for Quality Management System ¡V ISO 9001:2000 certified by QSR personals.
„« Team Building & Time Management ¡V BVQI.
„« ASNT ¡V LEVEL II ¡V Certified by Mr.Ramakrishnan (Scientist) ¡V Level III, Chennai.
COMPUTER LITERACY
„« Experience with Microsoft Projects for monitoring project and manufacturing progress.
„« Extensive knowledge in Microsoft office for Documentation.
„« Experience in maintaining and updating databases in Lotus Notes.
„« Operating Systems: Windows ¡V 2000 / NT, Windows 98.
INTERPERSONAL SKILLS
„« Ability to work effectively in teams
„« Ability to lead result oriented teams
„« Aptitude to learn things faster
„« Can adapt to changing situations
„« Capable of achieving targets within stipulated time
„« Written and oral communications and documentation skills.
EDUCATIONAL QUALIFICATION:
„X Completed my Master Degree Course in Chemistry (Annamalai University - TamilNadu, India.
„X Bachelor Degree in Chemistry (Manonmanium Sundaranar University - India)
„X PGDCA (Masters in Computer Applications) from Info Arcade- Cuddalore.
„X ASNT ¡V LEVEL II ¡V Certified by Mr.Ramakrishnan, Ex ¡V Scientist (MERADO) Radiant Institute of NDT ¡V Chennai.
PERSONAL PROFILE
4. Nationality: Indian
5. Martial Status: Married
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