Resume - More than 18 years of design experience in oil and gas production, gas processin...

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Resume #84992

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Title Senior / Lead Process Engineer

Qualification B.Tech (Chemical Engineering) from Andhra University, A.P., First Class in 1988

Career Summary

More than 18 years of design experience in oil and gas production, gas processing, LNG Production, and projects of refinery, petrochemical and chemical industries. Specific experience in front end and detail engineering, process engineering/flow schemes development, process data sheet preparations for various equipment and instruments, process calculations for pumps, separators, exchangers and compressors, flare and vent studies review, hydraulic calculations, Pro-II with Provision, Aspen HYSIS, STX/ACX, Flare Net, HTRI, Design-II and PIPEPHASE simulation studies, depressurisation studies, HAZOP studies. Good working knowledge of International (Shell, API, ASME, etc.) standards and Indian regulations.

Employment Summary

Sept'07 - Dec'08 Litwin Pel, Abu Dhabi- Sr. Process Engineer

Nov'99 - Mar '06 ADGAS, Abu Dhabi- Process Engineer

Dec.'98 - June'99 ADMA-OPCO, Abu Dhabi- Process Engineer

Sept.'98 - Nov.' 98 Stork-Comprimo, Muscat - Process Engineer

Aug.'96 - Aug.'98 Mott-McDonald -Ewbank, Muscat- Process Engineer

Jan.'91 - Jul. 96 Davy Powergas India, Mumbai- Process Engineer

Jan.89 - Jan. 91 Toyo Engineering India, Mumbai- Process Engineer

Professional Experience

Litwin Pel, Abu Dhabi, UAE

For a project of Enhancement of water distribution for GASCO plants

HAZOP Study chairman
Preparation of HAZOP study report
Preparation of Operating and Control Philosophy
Preparation of Design basis, Process description, PFD, P&I drawings

HAZOP Study Chairman for Flare Up-gradation Project of GASCO

Abu Dhabi Gas Liquefaction Company Ltd., UAE

For 6 MMTPY LNG plant of ADGAS, Das Island

Process Engineer in technical support division

Activities include technical study of various plant problems, and produce study reports, participation in HAZOP studies, pre-commissioning checks for plant modifications, preparation of statement of requirements for various studies by consultants, review of various consultants reports, vendors documents, meetings with consultants, vendors and other operating companies.

Team leader for maximum crude oil production tests and preparation of test reports
Compressor discharge line hydraulic study
Review of APCI study model for summer LNG production limitation on propane compressor turbine
Review of LNG Train HYSIS model
LNG product pump NPSH and capacity limitations
Review of surface condenser performance check calculations of supplier
Propane/butane tanks flaring investigation
Development of Liquid splitter performance review procedure
Pentane off-spec color study
Overfill protection for carbonate/DEA sumps
Mothballing of propane/butane treaters
Safety valve passing failure in butane recycle pump.
Condensate re-routing from feed gas separator
Carbonate/DEA tanks venting requirements
Performance review of sea water cooled heat exchangers.
Effluent disposal study to segregate and disposal of process effluents
Mixed bed units redundancy
Steam-out header network installation
Steam headers sectional isolation
Provision of sea water filters for Desalination plants
Carbonate coolers corrosion/performance study
Utility air alternate supply
Steam out vents/drains for feed gas lines
Ion exchange resins alternatives
Steam condensate lines erosion
Pentane RVP analyzer requirement
Many minor modifications studies in the plant

Abu Dhabi Marine Operating Company, UAE

For the off-shore facilities of ADMA-OPCO

Checking of As Built P&I Diagrams for wellhead towers and oil/gas separators
Team member of safety audit for implementation of operating procedures
Preparation of overview for oil and gas streams in Das Island
Review of bid evaluation for sump pumps of Arab D towers
HAZOP study for installation of pigging facilities for an offshore oil line
Involved in process study for the following operating problems
Debottlenecking of ZAKUM ETPP bypass failure in Das Island
Lube oil high temperature alarm for ZCSC-GEC gas turbines
Sump tank drainage for ARAB-D towers

Stork-Comprimo Engineering Consultancy, Mucat, Sultanate of Oman

For oil and gas production stations of Petroleum Development of Oman using SHELL DEPs and PDO ERDS
Involved in front end engineering for deep water disposal plant

Mott-McDonald-Ewbank International Consultants, Muscat, Sultanate of Oman

Preparation of engineering and operating reference documents (EORDs) for several major oil and gas production facilities in South Oman
Hydraulic calculations for oil pipelines in southern Oman using PIPEPHASE simulation
Integrity review of major oil/gas facilities in southern Oman, including HP/LP interface studies and critical valve studies
Preparation and revision of Safeguarding Memorandum for several oil/gas facilities in southern Oman
Process simulation of a high GOR oil/gas production station to identify debottlenecking options and quantify benefits. Simulation work was carried out using PRO-II software
Transient study on the south Oman gas distribution system to assess depressurisation options to facilitate maintenance activities. Study was carried out using TGNET, a proprietary dynamic analysis computer simulation software package.
Preparation and rationalisation of a large MS-Access database containing remedial actions identified to address safety issues at several oil/gas production facilities in south Oman
Front-end design for a large oil/gas production facility for processing of high GOR oil. Specifically involved in development of process data sheets for heat exchangers, LP/MP compressors, tanks, instrument air compressor, chilled water, and hot oil packages. Also prepared utility flow schemes and utility engineering flow schemes for instrument air, chilled brine, hot oil, flare and drain systems, and fuel gas systems, and preparation of Safeguarding Memorandum.
Horizontal separator (2/3 phase) sizing calculations
Process Engineer for HAZOP study for installation of a multiphase accuflow skid and seal knock out drum for a gas compressor.
Relief and vent studies for major oil /gas production stations.

Davy Powergas India LTD, Mumbai, India

CFCL, west Bengal
Effluent Treatment Plant

Bid review and technical recommendations, purchase order specifications and vendor drawing review for effluent treatment plant

GSFC, Gujarat
Melamine project

Thermal design and preparation of process data sheets of shell and tube heat exchangers
Revision of Process P&IDs.
Gujarat Bio-tech, Gujarat

Preliminary study of power and steam requirement
Specification of process data for turbines, boilers, demineralised water plant
Technical and commercial analysis of options for power and steam generation, subsequent discussion with vendors and finalisation of preferred process scheme

Hi-Tech Carbon, U.P.
20000 TPA carbon black project

Revision of process P&IDS
Preparation of process data sheets for flow, temperature, pressure, level instruments, control valves and safety relief valves.
Preparation and revision of P&IDS for steam, plant/instrument air, waste gas boiler, waste gas distribution and furnace oil
Review of vendor P&IDs for boiler, air dryer, air cooler, air compressor.
Thermal design of shell & tube heat exchangers
Pump hydraulic calculations
Preparation of process data sheets for pumps, tanks, heat exchangers and cooling tower
Preparation of utility summary
Calculation of insulation thickness/heat losses for pipes and storage tanks
Preparation of water treatment plant specification, vendor bid evaluation, purchase order specification, discussion with vendors and vendor drawing review
Calculation of steam coil area for furnace oil storage tanks

Mangalore Refinery and Petrochemicals, Mangalore
3MTPA Hydro cracker, LPG & Kerosene Merox units

Revision of P&IDS for Hydro cracker and Merox units
Vendor drawing review for compressors, pumps, air coolers and boiler
Hydraulic calculations for process pumps
DCS Factory Acceptance Test for Hydrocracker and Merox units on TDC-3000 of TATA Honeywell

Indonesia carbon black, Indonesia
Carbon Black project

Thermal design and process data sheet preparation for shell and tube heat exchangers

Hikal chemicals ltd., Taloja
100 TBZ project

Revision of process P&IDs
Preparation and revision of utility and off-site P&IDS for water, steam, plant/ instrument air, hot water, chilled brine, chilled water.
P&ID development for storage of furnace oil, acetone, HSD, caustic, sulfuric acid and methanol
Revision of process data sheets for vessels, reactors, tanks and heat exchangers
Process and utility pump hydraulic calculations, and preparation of process data sheets
Preparation of utility summary
Steam condensate flash vessel sizing and preparation of process data sheet
Preparation of vessel and tank process data sheets in utility and off-sites areas

TOYO Engineering India Ltd, Mumbai, India

M/S Hindustan Polymers ltd., A.P.
ABS polymer project

Revision of process data sheets and utility distribution diagrams
Preparation of process data sheets for various instruments
Capacity calculation and relief valve sizing based on API recommendations

IFFCO, Gujarat
5000 tons Ammonia Storage facility project

Revision of P&IDS for ammonia storage
Capacity calculations and preparation of process data sheets for ammonia compressor and storage tank
Safety relief valve capacity calculations
Involved in commissioning of ammonia storage facility
Sizing of liquid/vapor separators

Computer Knowledge

Well versed in the following computer packages
MS Word, Excel, Access, Power Point
Pro-II with Provision, Aspen HYSIS, Design-II, PIPEPHASE, TGNET, TRITHERM, B-JAC,HTRI, Flare-Net

Personal details

Date of Birth 25th Aug. 1966. Married. 13 years old son.

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