Resume - Control System Engineer

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SYSTEM ENGINEER

Date of birth: 10th February 1963

Place of birth: India

Nationality: Indian

Marital status: Married

Foreign languages: English, Hindi, Tamil

Total No Experience: 26 Years

FIELDS OF COMPETENCE:

PRESENT FUNCTION:

System Engineer

MAIN REFERENCES:

* TOTALFINA ELF - Oil Field – Kharg Island, Iran – System Engineer
* M.W. KELLOGG, GCC, AL DABBOUS, M.F. KENT / KENTZ – KNPC Refinery, Shuaiba PIC Fertilizer, KOC Instrument / System Engineer and Senior Instrument Foreman.
* CHEMPLAST PLASTIC INDIA LIMITED – Chemical Plant – India Sr Instrument Engineer /
Instrument Engineer

EDUCATION:

YEAR QUALIFICATIONS - SCHOOL – PLACE

Master of science in Physics (Electronics)

Diploma in Computer Programming

Diploma in Chemical Process and Instrument Controls

TRAINING:

TRAINING CENTRE DURATION COURSE ATTENDED

Mysure, Tamil Nadu
Puni, Delhi

1984-1990
Special Training Course for Microprocessor based control System.
Special Training in Bells Control Systems(FOXBORO) 760 / 761.
DDC(Direct Digital Control) Computer Based Operating System.
NETWORK TRAINING Course( LAN, WAN, ATM Switches, Fiber
Optic Connection, Splicing, Fusing)Completed In
Tamil Nadu-India.
Foxboro I/A Series AP-10/20 System Implementation, Software /
Hardware Configuration and Interfacing Programming Training in
Mysure –India.
Digital Electronics Sponsor Course Done in the IIT Madres.
Perkin-Elmer Computer Based GAS and Liquid Chromatograph Analyzer Training in Puni-India.
WARTSILA DC-set Instrument and Electrical Control Implementation and System Interfacing Training In Delhi-India.
Boiler SAKEE(UK) Training in Madras Eurodyne.

-ditto- -- Advanced Process Control System Software of DMC+ Plus Implementation,
Configuration, Integration, Tuning & Controlling and commissioning with Computer Application Engineer.
Aspen Tech Process Explorer for Graphic Monitoring Training Given by ASPEN TECH.
Real Time Database Management Software of INFOPLUS-21 Implementation, Software Configuration and Commissioning with Computer Application Engineer.
Special Training Given by ASPEN TECH In Kuwait for the Implementation statistical and process modeling methods, Linear and Non Linear Programming.
Dynamic Matrix Control (DMC), Control
System of MIMO, MISO, SIMO, etc.
Honeywell System HPPM DCS Training in Kuwait.
Honeywell System API and GUS System Training Given By Honeywell Vendor In Kuwait.
In Kuwait Shuaiba Refinery Special Training Taken for System Installation of Honeywell TPS System. Configuration and Interfacing of Existing System.
Emersion Deltav System Deltav Tune Training Given by ATSCO in Kuwait.
-ditto- -- Central Computer Server System UNISYS Implementation, Interfacing and Configuration Training in Kuwait.
ROSS( Refinery Operating System Support)Application Training Given by Techanip, ABB.
Planning System of CMMS( Computer Management System) and MMMS( Material Management System) Training given Canadian Specialist in Kuwait. ( INGRASS / PI Database )
IBM Netinfity 500 Server Instillation, Software Configuration, Interfacing and Maintenance Training In Kuwait.
SPEICAL Training Course Conducted By ATSCO-Kuwait for OPC Software, Configuration and Interfacing.
Special Training of CISCO ATM 5505/5500 Switches and Router2500 and Fiber Optic Communication Course Connection and Implementation BY CISCO Specialist in Kuwait.
Fisher Rosemount RNI / CSI (ROS) Software Implementation, Configuration and Interfacing Training in ATSCO –Kuwait.
LIMS ( Laboratory Information Management System ) Training Given By Perkin Elmer in Kuwait.
Expert Process Control Tuning Training Given By ASPEN TECH In Kuwait.
IRAN-KHARG Island 2003-Til Date OPERCOM Methodology for Pre & Commissioning and Startup with ICAPS Database.
Compressor Anti-Surge Controller Configuration, Implementation, of ABB MICROLINK 5000 Controller, Training in Kharg Project with Total.
Allen Bradley AB Training In Tehran-Iran.
Siemens Simatic Step-7 /300 &400 Training In Tehran-Iran.

PROFESSIONAL EXPERIENCE

Client TOTALFINA ELF
Area Oil Field
Place Kharg Island, Iran
Period Jun 2003 To Jun2009

System Engineer

Process and System Maintenance:

Water Treatment, Water Injection Facilities, Utilities, Oil Treatments, Gas Sweenting Plant ( Amine), Gas Injection Facilities, and Power Generation.
OPERCOM Methodology of Pre-Commissioning & Commissioning and Startup Units According GX EXP 101 / 103 / 105 / 107 followed With help Software Application of ICAPC ( Integrated Commissioning And Progress System ).
During My Responsibilities of Software and Hardware Installation, Interfacing, OSAT, Function Analysis / Loop Checking, Start Up Activities, OTP ( Operation Test Procedure) Handover as well as Maintenance & Trouble Shooting, Modification and Addition of Logic. Trained of Local Iran IOOC System Engineer and Technician and Handover.(Totally 24 Package, all of them Interface to DeltaV System).
Type of Equipments:
DCS System: Emerson DeltaV V6.3/7, PI Real Time Database / Windows NT O/S. Intellution Dynamics Work Space Version 2.6
Safety System: Industrial Control System( ICS )Trusted
Electrical Network Monitoring System: DeltaV / APPLICOM V3.6, ABB Relay REF542Plus, MICOM ARVO Relay M343 /127/193.
PLC System Package: Allen Bradley AB-3/4&5, Siemens-Simatic-200/300&400, Modicon TSX-Micro/Junior/Premium: GE-Fanuc 90-30, Versapro V2.43, Mark II & V.
Vibration Monitor: Bently Nevada, Vibro-Control 4000.
HMI System Software: WinCC V5.1, ProTool V6.1, Viejo Look V4.6, Panel Builder, Cimplicity,
In-Touch, IFIX( Intellution), and Citect V5.41 SP-B.
Turbo Generator -Siemens Single Shaft, Turbo Pumps –Siemens Twin Shaft and Turbo Compressor –Siemens Twin Shaft (Alstom Tornado RUSTRONIC 3000 Control/RP2 Software)
Emergency Diesel Generator: VOLO
Gas Injection Compressor: Nuovo Pignone Driven GE Frame 5, Thermodyn Centrifugal Compressor.. MARK V Controllers, CIMPLICITY HMI Version 3.2 & CIM-Bridge, with ABB MICROLINK 5000 Anti-Surge Controllers & Fire Gas System of System57.

Client M.W. KELLOGG
GCC
AL DABBOUS
M.F. KENT / KENTZ
Area Refinery
Place Kuwait
Period Jan 1990 to Mar 2003

Instrument/System Engineer and Senior Instrument Foreman
Mina-Al-Ahmadi Refinery with KENTZ in Kuwait Worked with Computer Application Engineers.

- ROSS Application of Level-2, During the Period Implemented, Interfaced and Commissioned different System of APC ( Advanced Process Control) Application and also Traditional Advanced
- Controls(TAC) and Multi-Variable Predictive Control( MPC)
- 5 Nos of APC Controller Software of DMC+ Plus installed over DCS Layer of Honeywell TDC3000 on FUP plant with DEC Alpha Computer.
- 6 Nos of APC Controller Software of DMC+ Plus Installed over the layer of FOXBORO I / A Series AW51E, and Additional Monitoring Plant Status X Windows Monitor. Aspen Tech Process Explorer Software Monitor Installed for all Station, for the MIS Application.
- Installed and Commissioned RTDBMS (Real Time Database Management System) Software of INFOPLUS 21/ X on IBM Netfinity-500 Connected to FOXBORO / HONEYWEL/ Fisher Rosemount RS3 DCS System. ( FUP/RMP/ GAS Plant and PBCR/PLCR ).
- Installed and Commissioned Perkin Elmer Server of LIMS -RDBMS ( Laboratory Information Management System ) Software on SUN Solaris with ORACLE Backend.
- Traditional Advanced Control System(TCS) Implemented and Commissioned on FOXBORO / HONEYWEL DCS for Cascades I/O Control, Calculation. Pass Balance of Heater / Treater, Algorithm of Feedforward, Feedback and Model-Based Control.
- PI Software and ORACLE Backend Installed and Commissioned Exporting / Pier System.
- Installed and Commissioned Control Computer Server system of UNISYS with OPC.
- MAA-PBCR ( Product Blending Control ) RS3 DCS Over APC Software of Setpoint Ver2.1 and Problend with DEC-Alpha 1000/4. O/S of OPENVMX-Ver7.0, Graphical User Interface of GCS.
- MAA-PBCR and ARD / HCR Plant SESAME Software Model Based Online Analyzer of BRAN+LEUBBE NIR ( Near Infra Red ) with Microsoft SQL, RTB Database of Benke-On Line and BOL Data Processor Connected to Existing DCS System of RS3 and Honeywell. ( MOGAS, RON, MON, RVP, and Distillation at Different Temperatures.
- MAA-Gas Plant Existing System of YW Series Completely Replaced with FOXBORO I/A Series AP51 / CP30 /40 –Sun Solaris, and Boiler old system Replaced August TMR, Old Analyzer Replaced with ABB.
- MAA-RMP( Refinery Moderations Project) Existing Single Loop Controller of SPEC200 / Video Spec Replaced with FOXBORO I/A Series AW51E / CP60 /FBM200Series Commissioned (CDU/ARD/HP Units)
- MAA- New De-Sulpherization Unit Commissioned with FOXBORO I/A Series AW51E. CP60 and ICS Trusted TMR System and Anti-Surge Controller of CCC ( Compressor Control Corporation )
- Shuaiba PIC Fertilizer and Urea Plant, Existing Taylor MOD Controller Replaced with FOXBORO I/A Series AP51. Inspection, Interface to Exist System, Software Configuration, and Commissioned.
- SynGas Compressor Nuovo Pignone Existing Anti-Surge Pneumatic Controller Replaced with FOXBORO 760 / 761 Series Controller and 7200 Series Vibration System with 3500 Series.
- KOC, Oil Field Gathering Station 10,11,12,&13 and Booster Station 113 Existing Pneumatic Controller Replaced with Fisher Rosemount RS3 / P1.4 Series, and also Field Device with 3051 Smart Rosemount.
- MAA – PBCR / WCR Complete Revamping and Addition ( SPEC 200 and Pneumatic Controller), System Installed and Commissioned with Fisher Rosemount RS3 ( 18.33 to P1.4 Series) DCS System, Over DIGIBLEND Software for Blending Operation.
- Tankge System of Enraf ( Model 800/802/811&85 ) Microlet / Entis Pro/ Prime System Interface to DCS.
- Rotork PackScan IIE Two Wire Serial Communication( Digital ) Motor Operated Valve 0f ( Rotork and LimitTork Valve ) Loopback System Interfaced to RS3 DCS System.
- PLCR Plant / FOSP ( Fuel Oil Plant ) Newly Commissioned with FOXBORO I/A Series AW51E / CP60 and Automatic Proving System Jordon Kent Metering Inst.
- During the Period Handled Both Pneumatic as well as Electronic Instruments (Rosemount, Honeywell, Foxboro/ Emerson Brooks, Oval Eng, Control Technique, Bentley Nevada and Telemetry System ).

Client CHEMPLAST PLASTIC INDIA LTD
Area Chemical Plant
Place India
Period Jun 1984 to Jan 1990

Sr. Instrument Engineer / Instrument Engineer

- Chloromethane Plant Existing Pneumatic Honeywell Controller Completely Replaced and Commissioned Hardware and Software with FOXBORO I/A Series AP20 / CP20, and also Fire & Gas System of Tricon / Triconix TMR.
- Newly Installed and Commissioned Captive Power Plant of WARTSILA DG Set 5.5MW 5 Nos and Waste Heat Recovery Boiler Unit ( Eurcodyn).
- New Plant of Freon F11/12 & F21/22 installed and Commissioned FOXBORO 760 / 761 Single Loop Controller and Connected DDC System.
- H2 & LSHS Combined Boiler SAKEE (UK) Control and BMS System Commissioned.
- Perkin-Elmer Computer Based Gas and Liquid Chromatograph Analyzer unit Commissioned.
- Silicon Plant Newly Installed and Commissioned, with Semi /Full Computerized Crystal Pillar and Wafer Cutting Machine.
- Tri and Tetra Chloromethane Plant Installed and Commissioned with Foxboro Pneumatic Controllers.

PRECOMMISSIONING & COMMISSIONING and STARTUP:
1. OPERCOM Methodology Tool with Reference of GX EXP 101 / 103 / 105 / 107( With TOTAL).
a. GX EXP 101 Pre-Commissioning and Commissioning Guidelines b. GX EXP 103 Pre-Commissioning and Commissioning Technical Preparation.
c. GX EXP 105 Pre-Commissioning Execution.
d. GX EXP 107 Commissioning Execution.
2. Monitor the Work Progress and the Punch List Activity is the System Named as ICAPS
(Integrated Commissioning And Progress System ) Software Application with
Windows Server Operating System, Backend of MS SQL Server. Front-end of ICAPS Database.
a. Pre-commissioning Dossiers Job With Help of ICAPS Carried out
- Pre-Commissioning Checks ( CCK ).
- Pre-Commissioning Tests ( STS ).
- Pre-Commissioning Piping ( PIP ).
- Ready For Commissioning Certificate ( RFC).
- Punch List
- Marke Up Drawing.
- Vendor Reports, List of Modification if any.
b. Commissioning Dossiers Job with help of ICAPS Carried out:
- Preliminary Checks ( PRC )
- Functional Tests ( FTS ).
- Operational Tests ( OT).
- Pre-Startup Up Activities ( PSA).
- Starting Utilities When Applicable.
- Completion of the Commissioning Dossier.
- Ready for Start-Up Certificate Signature (RFSU).
- Hand Over.
c. S-Curve Generation d. Project Punch List Management.
e. ICAPS File Export and Import in the format of EXCEL.
ADVANCED PROCESS CONTROL SYSTEM & OPTIMIZATION:
1. Aspen Tech Product of DMC+ Plus APC Software.
2. Aspen Tech Product of Setpoint Optimization Software.
3. Aspen Tech Process Explorer Graphic Software
4. Aspen Tech Graphic Control System.
5. Traditional Control System( TAC ) Pass Balance Heaters, Treaters, etc.,
6. Laboratory Information Management System LIMS Perkin Elmer / Sun Solaris / RDBMS ORACLE.
7. Real Time Database Management Software of INFOPLUS X /21
8. Real Time Historian Database Software of PI
9. MATRIKON OPC Interfacing Software Implementation and Commissioned FisherRS3/P1.4Series, Foxboro and Deltav.
DISTRIBUTERED CONTROL SYSTEM ( DCS)
1. FOXBORO I/A Series AP-20/50/51 and AW51E.
2. HONEYWELL TDC2000 / 3000, HPM and TPS ( Total Plant Solution ).
3. FISHER ROSEMOUNT Systems of RS3 Ver18.33 / P1.4.
4. EMERSON DELTAV Ver6.3 / 7.4.
5. ABB ADVENT 620.
6. Knowledge about Honeywell Experion Process Knowledge System (EPKS).
SAFETTY FIRE & GAS MANAGEMENT SOFTWARE:
1. Industrial Control System( ICS ) Trusted TMR System.
2. Tricon / Triconix Ver8.1TMR System.
3. AUGUST TMR System
DIRECT DIGITAL CONTROLLER SYSTEM ( DDC):
1. FOXBORO 760/761 Controller in Serial Link Communication of 30 by 30 port Connected To
Computerized.
2. TAYLER MOD 30 Controller with ICN in Serial Link Communication of 30 by 30 port Connected To
Computerized.
SUPERVISORY COMPUTER DATA ACQUISTION SYSTEM ( SCDAS)
1. FOXBORO VIEDO SPEC
2. TELEMETRY FERRANTI SYSTEM.
BATCH and BLENDING SYSTEM SOFTWARE:
1. DIGIBLEND SOFTWARE.
2. WINBLEND SOFTWARE.
TANKAGING SYSTEM:
1. ENARF Microlet, ENARF ENTIS PRO & PRIME
2. SAPP Tankaging System.
SYSTEM REDUNDANCY:
1. HOT STANDBY & SWAPPING
2. FAULT DIAGNOSTICS and FAULT REDUNDANT ( MIRROR MODULE )
3. DUAL REDUNDANCY
4. AUTOMATIC AND MANUAL CHANGEOVER MODULES.
ELECTRICAL NETWORK MONITRING AND CONTROLLING.
1. Relay Monitoring and Controlling By ABB REF 542 Plus.
2. MICOM ARVO Relay Monitoring and Controlling M343 / M127 / M193 Type.
3. Electrical Network Monitoring and Controlling Software Installed Deltav DCS
Over APPLICAOM V3.6.
4. UPS Monitoring and Controlling By MG.\

PROGRAMABLE LOGIC CONTROLLER SYSTEM:
1. SIEMENS SIMATIC S7200 / 300 / 330 / 400
2. ALLEN BRADELY SLC 3 / SLC 4 / SLC 5 and Control Net. ( RSlogix5 / RSLogix500 &
RSlogix5000)
3. MODICON TSX – MICRO / JUNIOR / PREMIUM /Modicon Concept.
4. GOLD QUANTUM 600 / 800 and 900.
5. GE FANUC 30-90 SERIES.
6. MARK II, V and VI System
7. CIMILICITY and Verso Pro Ver2.14.
8. CEGELEC
HUMAN MACHINE INTERFACE AND MMI:
1. SIEMENS WINCC Ver5.1
2. SIEMENS PROTOOL V6.0
3. CITECT V 5.41 SP 5.
4. Viejo Look V 4.6
5. AB Panel Builder and Panel Viewer, RSview32.
6. CIMPLICITY Ver3.1 & 4.3
7. IN-Touch Ver7.1
8. INTELLUTION IFIX.
CONDITION MONITORING SYSTEMS:
1. BENTLEY NEVADA Series 7200 / 3300 / 3500
2. BE NTLEY TREND MASTER 2000.
3. 4000 SCHENCK Vibration VIBRO 4000
STANDARDS AND DESIGNED:
1. ISA,ANSI and BS ( British Standards )
2. API
3. ASTM
ANTI-SURGE CONTROLLERS:
1. Compressor Control Corporation CCC
2. ABB MICROLINK 5000
3. WOODWARD Controllers.
4. FOXBORO 760 / 761.
LABORATORY SYSTEM:
1. GAS and LIQUID GAS chromatograph - Perkin Elmer
2. LIQUID chromatograph –KEMETO
3. SESAME Software Model Based On Analyzer NIR ( Near Infra Red)
BRAN+LEUBBE with Microsoft SQL, Benke-Online Database of RTB, Data Processor BOL.
4. HARTMAN and BROWN Online Analyzer.
5. LIMS ( Laboratory Information Management System), Perkin-Elmer, SUN Solaris O/S, Backend
Software of ORACLE RDBMS.
BOILER BURNER MANAGEMENT SYSTEM (BMS ):
1. BABCOCK BOILER
2. THERMAX
3. SAKEE ( UK ).
4. ERUCODYN.
SINGLE LOOP CONTROL SYSTEMS:
1. FOXBORO 760 /761
2. HONEYWELL
3. TAYLER 300 /900 and TAYLER MOD 30 DIGITAL Controllers.
4. ABB KENTS
5. MOOR Controllers.
6. SPEC 200 Controllers
7. YW Series 4000.
8. CONTRL TECHNIQUE.
9. FOXBORO and HONEYWELL Pneumatic Controllers.
10.Talyer Pneumatic Controller.

POWER GENERATION SYSTEMS:
1. BHEL ( Bhart Heavy Electrical Ltd) Heavy Duty Steam Turbine.
2. SIEMENS ( ALSTOM) SINGLE Soft Tornado RUSTRONIC 3000 Control/RP2 Software
3. General Electrical GE Frame 5.
GAS INJECTION AND WATER INJECTION FACILITY COMPRESSOR:
1. THERMODYN COMPRESSORS.
2. NUOVO PIGNONE GE FRAME 5.
3. SIEMENS TWIN SOFT, Tornado RUSTRONIC 3000 Control/RP2 Software
4. SULZER COMPRESSOR.
NETWORK SYSTEM:
Handled and worked, Implemented and Commissioned HUB ( Active, Passiveand Intelligent ), Bridges, Routers of LAN, WAN and ATM Switches. CISCO Switches 5500, 5505, 2500 Routers, 3COM, D-LINK.
Mode of Ethernet 10 / 100 Base2 / T / TX, FX ( Multi and Single Mode Fiber ),
Ethernet Cable of CAT5E and 7E, Fiber Optic Cable Splicing / Fusing. ATM Switches Backbone of 1GB / 2GB.
Servers and Computer Maintenance Job also carried out.
PLANNING and MATERIAL HANDLING SYSTEMS:
1. CMMS ( Computer Management System ) and MMMS( Material Management System) – develop by Canada Software with PI and INGRASS)
2. ICAPS OPERCOM ( Pre Commission and Commission Details Operation ).
FIELD INSTRUMENTS:
Generally Used Flow, Pressure, Temperature, Level, Control Valve ( All Types), Analyzer Instruments, Rosemount, Foxboro, Honywell, YW Series, Fisher, Masoneilan, Neles-Jamesbury, Limitork, Rotork ( MOVs), Automat, etc,.

SOFTWARE SKILLS:
Operating System: Windows-2000/NT/XP/2003, SUNSolaris, DEC
ALPHA Open VMS.
Microsoft Family: Microsoft Office-2000/2003/2007. Microsoft Project.
Languages & Project: C++, Knowledge about Primavera and ICAP, Microsoft Project.
Networks: HUB / Bridges / Router, LAN, WAN, ATM Switches
(CISCO),3COM,D-LINK.Ethernet-10Base-2/T-10/100,
TX,FX( Multi/Single).
WEB Languages: HTML, XML/EXML-JAVA, ASP.
Diagrams: Microsoft Viso, AUTOCAD-Ver8.
DBMS: MS Access, Visual Basic ( VB) Ver 6.0 and VB.Net.ICAPS.
RTDBMS: PI, INFOPLUS-X/21
RDBMS: Oracle-9.1, Developer-2000( Forms / Reports),MS SQL
SERVERS: IBM Netinfity 500, Windows 2003 Enterprises.

Reference:
Will be provided

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