Resume - Mechanical Engineer with 21 years experience in cement manufacturing industry.I ...

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Resume #85209

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OBJECTIVE

I am looking to get involved with a company that can offer upward mobility to those employees that prove their value by hard work and diligent effort. I would like to get more involved in the manufacturing field of this company as Production Senior Supervisor

PERSONAL DETAILS
Profession: License Mechanical Engineer
Date of Birth: January 16, 1958
Marital Status: Married
Nationality: Filipino
Religion: Christianity
Visa Status: Residence Visa – Company Sponsorship
Contract Expiry Date: November, 2009
Availability: 1 month to 2 months
Present Salary: 5500 SAR including allowances with free food and accommodation
Salary Expectation: Negotiable

EDUCATION
B.S. Mechanical Engineering, 1979
Cebu Institute of Technology
N. Bacalso Avenue
Cebu City, Philippines

SKILLS
*With vast knowledge in Cement Operation Management
*With vast knowledge in Project Management
*Knowledgeable in mechanical preventive maintenance program
*Knowledgeable in Mechanical Conveying system designing
*Computer literate

PROFESSINAL ORGANIZATION AFFILIATION
*Philippine Society of Mechanical Engineers (Life Member)

MAJOR ACHIEVEMENT / AWARDS
1. Consistent honor student and academic scholar in college and high school.
2. Recipient of Merit Award for outstanding work performance as Production Superintendent for the years 1989, 1991 & 1992.
3. Recipient of Merit Award for outstanding work performance as Production Supervisor for the years 1984, 1985, 1987.
4. Recipient of Merit Award for outstanding work performance as Mechanical Design Engineer for the years 1981 & 1982.

SPECIAL ASSIGNMENTS
*Project Manager – Cement Mill Upgrading Project. The project includes equipment capacity evaluation, feasibility study, motor kilowatt rating capacity evaluation, initiation of equipment requisition and project monitoring.
*Project Manager – Homogenization Silo modification Project.

PROJECT / DESIGN ACCOMPLISHMENT WITH THE PREVIOUS EMPLOYER
*Reduction of filter bag consumption by innovating the inlet ducting of the filter dust collector
* Bulk loading facility at the bulk cement terminal
* Kiln rig re-bricking machine
* Mechanical grinding media sorting machine
* Dryer section transport system upgrading project which includes designing of motor capacities of belt conveyors, bucket elevator, screw conveyors, pan conveyor, designing of bucket elevator head sprocket shafting, conveyor chain, transmission chain.
* High Free Lime clinker feeding system at Cement Grinding Mill
* Used oil recovery system at Dryer section which includes designing of used oil tank, oil pump capacity and oil piping system and oil piping lay out plan.
* Bulk loading system for Cement bulk truck at Packing Plant.
* Air ducting system at Cement Grinding Mill.

WORK EXPERIENCE

December 3, 2007 to Present

Employer: Riyadh Cement Company Cement Company
Riyadh, KSA

Job Title: Production Shift Supervisor

Duty statement as Production Shift Supervisor
I was hired as Production Shift Supervisor in the Production Department in Riyadh Cement Company in Riyadh, Saudi Arabia last December, 2007.

*Responsible for the directing,coordinating,supervising and controlling of production and manufacture of Ordinary Portland Cement and Sulphate Resistant Cement at the lowest possible cost and in accordance with established specifications as to quantity and quality.
*Directs the activities of personnel in performing limestone reclaiming, corrective material reclaiming, raw material grinding/blending, clinkering and the finished cement grinding
* Reads and analyses log records and reports from previous shift to determine: status of operations, equipment and machinery breakdowns, nature and causes of operational interruptions, plans and schedules corrective measures to correct operational defects
*Supervises kiln and pre-heater bricks relining activities and pre-heater/cooler castable installation
*Coordinates closely with the other sections in the plant:
-Obtains information (from other sections) on the status of operations including difficulties, abnormalities, interruptions and equipment breakdowns.
-Coordinates with Quality Assurance Department to be able to obtain requisite data on operational control variables
*Responsible of the plant operation as Plant in Charge in the absence of managers during evening and night shift.
*Supervises grinding mill personnel in sorting/recharging of grinding media at grinding mills.
*Checks, observes and evaluates general conduct of manufacturing operation and process of each section/plant under his supervision specifically on the variables and controls of the DCS System.
*Ensures that:
-Manpower, equipment and materials entrusted to his section are properly utilized and taken cared of.
-Good housekeeping, accident prevention and safety rules and good regulations are adhered to.
*Checks and evaluates operation performance and condition of equipment and accessories, takes note of abnormalities in operation.
*Participates in the conduct of work activities during scheduled shutdowns including planning and scheduling of activities.
*Attends to operational interruptions and equipment breakdowns that may occur and sees to it that operations are restored to normal levels with minimum possible lost time.
*Organizes and directs work crews and remedy breakdowns.
*Recommends and participates in the investigations and evaluation of possible improvements in the overall performance of production process including design and redesign and process improvement.
*Directs the activities of the shift mechanics and shift electricians/instrument technicians in the repair of the equipment.

October 2000 to December 2007

Employer: United Nickel Builders Inc.
LINARD Compound, Sudtonggan Basak
Lapu-Lapu City, Cebu
Philippines

Job Title: Mechanical Engineer

Duty statement as Mechanical Engineer
I was hired as Mechanical Engineer for mechanical projects of this construction firm.

*Responsible for organizing, monitoring, supervising and controlling cost, time and specifications of a project.
*Assigns project personnel to specific phases or aspects of project such as technical studies, preparation of specifications and technical plans and in accordance with studies, preparation of specifications and technical plans and in accordance with engineering disciplines of staff.
*Responsible for managing variances and keeps projects on track.
*Coordinates activities concerned with technical developments, scheduling and resolving engineering design.
*Evaluates design changes, specifications, and drawing releases.
*Controls expenditures within limitations of project budget.
*Prepares interim and completion project reports.
*Ensures that all work is done safely, efficiently and in quality manner.
*Manages time lines and schedules to manage client expectations and ensure minimum impact to operations.
*Directs, coordinates, and exercises functional authority for planning, organization, control, integration and completion of engineering project staff according to project requirements.
*Supervises indirectly other personnel involved in the project.
*Reporting to the Project Manager

September 1994 to May 1999

Employer: Iligan Cement Corporation
La Paz, Iloilo City
Philippines
Job Title: Plant Engineer

Duty statement as Plant Engineer
I was reassigned by management as Plant Engineer in the Packing Plant.

*Responsible for direct supervision and implementation of maintenance and production plans in handling bulk cement, repacking and distribution of bulk cement.
*Responsible for the implementation and tracking of the Preventive Maintenance program at the plant to assure minimal downtime.
*Plan, schedule, execute, and supervise preventive and repair maintenance.
*Directs the activities of maintenance personnel in preventive maintenance, spare parts requisition, maintaining equipment maintenance records, overhauling equipment and electrical system as defined in the preventive maintenance program.
*Directs the activities of mechanical and electrical personnel to include maintenance and repair of material handling equipment, fans and blowers, vacuum pump, packing machine, air compressors, pneumatic and electrical system.
*Directs the activities of production personnel in bulk cement handling, storing, and packing of cement, distribution of packed cement and filter dust collector maintenance.
*Attends immediately to minor or major operational interruption and equipment breakdown that may occur typically:
-Inspects and investigates reported trouble to ascertain its nature and extent and probable effects to other closely related operations.
-Issues out emergency procedures to prevent or minimize damage to equipment.
*Directs workers in mechanical and electrical in maintenance and repair of machinery and equipment.
*Directs workers engaged in dismantling, assembling and installing industrial machineries.
*Assists workers in diagnosing malfunctions in machinery and equipment.
*Responsible in the project study and monitoring of the implementation of the special project of the plant and manage projects including bidding, budgeting, and field supervision of contractors and plant staff.
*Seeks and offers ways to improve the maintenance and reliability of the plant.
*Prepares justification for CAPEX projects for maintenance and production
*Prepares five year maintenance and production budget of the plant.
*Presents to management the maintenance and production budget and plans during the annual planning workshop.
*Reporting to the Operations Manager

May 1988 to August 1994

Employer: Iligan Cement Corporation
Kiwalan, Iligan City
Philippines
Job Title: Production Superintendent

Duty statement as Production Superintendent
I was promoted to Production Superintendent in 1988.

*Responsible for direct supervision and implementation of production plans to manufacture Portland and Blended cement at the lowest possible cost and in accordance with established specifications as to quality and quantity.
*Responsible for the effective operations of crusher, raw material storage, dryer, raw mill, kiln, coal plant, cement mill and process control of production lines.
*Analyzes information on the status of operation; nature, extent and frequency of breakdowns of equipment.
*Plans, directs, and supervises the activities of personnel assigned to Production Department.
*Directs the activities in crushing, grinding, drying, coal grinding/firing, clinkering, material movement in the storage hall and blending of cement products.
*Conducts ocular inspection of the various control centers and work stations and checks on: the presence of personnel in their respective work assignments, actual conditions of operations, equipment and machineries and abnormalities on operations as reported to them by the supervisors.
*Directs, supervises and controls the conduct of specific work activities during periodic shutdowns such as re-bricking of kiln/ pre-heater, air quenching cooler and dryer furnace, changing of filter bags, sorting/recharging of grinding media at grinding mills and general housekeeping in all areas of the department.
*Ensures that machinery and equipment of the various work stations (from the Crusher to the Finish Grinding Mill) are properly cleaned and operated at their normal operating capacity or at such rates specified. Takes notes of abnormal or unusual occurrences on operations, he himself investigates cases of abnormalities.
*Checks on the flow and processing of materials from one station to another, sees to it that:
-Raw materials are proportioned correctly and uniformly fed to the respective mills to ensure attainment of desired overall cement quality specifications.
-Burning operation is held within control limits and ascertains proper burning of clinkers.
*Coordinates with the Quality Control Division regarding results of test conducted and directs corrective measures for causes of variances in the quality of the products produced at different stages in the production process line.
*Directs through the Production Supervisors necessary adjustments of control valves, blast tube, speed of equipment and other controls to normalize operations.
*Coordinates with the respective maintenance sections to ensure that equipment and machinery of each section of the Plant will be available for production purposes in line with production line.
*Reports to Maintenance Department any abnormality observed in the operation.
*Receives and consolidates and summarizes all operation reports relating to status of operations, conditions of the equipment, nature and frequency of equipment breakdown.
*Attends immediately to minor or major operational interruptions and equipment breakdown that may occur, typically:
-Inspects and investigates reported trouble to ascertain its nature and extent and probable effects to other closely related operations.
-When needed, issues out emergency procedures to prevent or minimize damage to equipment.
-Secures immediate assistance of the maintenance department for immediate repair.
-Inspects all repair works completed and test runs equipment
*Prepares five (5) year production budget and plans for the production department.
*Prepares monthly production performance report
*Presents to management the production performance during the monthly performance meeting
*Prepares justification for CAPEX projects of the department
*Reporting to the Production Manager.

March 1983 to April 1988

Employer: Iligan Cement Corporation
Kiwalan, Iligan City
Philippines
Job Title: Production Supervisor

Duty statement as Production Supervisor

I was reassigned by management to the Production Department from Maintenance Department as a promotion from staff supervisory position to line supervisory position in 1983.

*Responsible for the directing, coordinating, supervising and controlling of production and manufacture of Portland and Pozzolan cements at the lowest possible cost and in accordance with established specifications as to quantity and quality.
*Directs the activities of personnel in performing crushing, drying, grinding, coal grinding/firing, clinkering, material movement in the storage hall and blending of cement products.
*Reads and analyzes log records and reports from previous shift to determine: status of operations, equipment and machinery breakdowns, nature and causes operational interruptions, plans and schedules corrective measures to correct operational defect.
*Supervises kiln, preheater, air quenching cooler, dryer, bricks relining activities.
*Coordinates closely with the other sections in the plant:
-Obtains information (from other sections) on the status of operations including difficulties, abnormalities, interruptions and equipment breakdowns.
-Coordinates with Laboratory to be able to obtain requisite data on operational control variables.
*Supervises grinding mill personnel in sorting/recharging of steel balls at grinding mills.
*Checks, observes and evaluates general conduct of manufacturing operation and process at each section/plant under his supervision specifically on the variables and controls.
*Ensures that:
-Manpower, equipment and materials entrusted to his section are properly utilized and taken cared of.
-Good housekeeping, accidents prevention and safety rules and good regulations are adhered to.
*Checks and evaluates operation performance and condition of equipment and accessories, takes note of abnormalities in operation.
*Participates in the conduct of work activities during scheduled shutdowns including planning and scheduling of activities.
*Attends to operational interruptions and equipment breakdowns that may occur and sees to it that operations are restored to normal levels with minimum possible lost time.
*Organizes and directs work crews and remedy breakdowns.
*Recommends and participates in the investigations and evaluation of possible improvements in the overall performance of production process including design and redesign and process improvement.
*Reporting to the Production Chief.

February 1980 to February 1983

Employer: Iligan Cement Corporation
Kiwalan, Iligan City
Philippines
Job Title: Mechanical Design Engineer

Duty statement as Mechanical Design Engineer
I was hired as Mechanical Design Engineer in the Maintenance and Engineering Department in February 1980.

*Responsible for the project study, design and monitoring of the implementation of the project.
*Designs mechanical related parts, conveying equipment whether for replacement or innovation.
*Prepares cost estimates of design projects and material requisition necessary for the project.
*Attends to the request of operation and maintenance department regarding mechanical innovation in the process line for work simplification and equipment upgrading.
*Checks every completed plan with respect to correct dimensions and design.
*Coordinates with Special Project Engineer with regards to the specification of designed equipment during implementation of the project.
*Directs the activities of the draftsmen in plans preparations, equipment parts dimensioning, and designing, drafting and cost estimates.
*Reporting to the Planning and Engineering Superintendent.

TRAINING AND SEMINARS

*Technical Trainer / Writer (ICC/MFI) Integrated Skills Training
*Project Management Seminar
*Pollution Control Association of the Philippines Convention
*On the Job Training / Seminar on Theory and Practice on Clinker Cooling, Silo Technology and Pneumatics in Buxtehude Hamburg, Germany (CPAG)
*Kiln / Mill Capacity Audit Training and Workshop (Holderbank/ Holcim)
*Mill Drive Audit Training & Workshop (Holderbank/Holcim)
*Kiln Optimization Seminar (Holderbank/Holcim)
*Cement Process Measurement Training / Workshop (Holderbank/Holcim)
*Quality Management System (ISO 9000) Seminar
*Seminar on Accounting for Non-Accountants
*Basic Instructional Techniques Training
*Basic Supervisory Leadership Skills Training
*Basic Cement Course Seminar (Holderbank/Holcim)
*IMPACT Team building Seminar

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