Resume - Control & Instrumentation Engineer

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Resume #85266

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Project Management – Instrumentation & Control Systems
Offering 19+ Years of Impressive Experience in Delivering Optimal Results in High-growth Environments

Career Objective

Results oriented Engineering & Management Professional offering 19+ years of diverse experience in Instrumentation & Control Maintenance, Project Commissioning & Management and Quality. Can be headhunted for spearheading the efforts across reputed Organizations for Senior Leadership Role preferably in Instrumentation Maintenance of (Oil & Gas, Refinery/Petroleum) Plant / Control Systems / Project Management. Seek to contribute in a challenging work environment in area demanding knowledge, customer focus and people orientation.

Professional Synopsis
* Academically astute Electronics Engineer with an eventful career and extensive experience in Plant Control & Instrumentation Maintenance, Breakdown & Emergencies handling (BPCS, PLCs & other instrumentation) and planned & unplanned shutdowns of Plants.
* Professional competencies in technical, design, thorough knowledge of DCS, Fail-safe/Non-Fail Safe PLCs hardware / software and system integration, programming, de-bugging, liquid and gas analyzers, machine monitoring systems, gas turbine control system MARK-V, conventional and latest instrumentation & control systems.
* Articulate communicator; deftly provide technical support to Process Group during feasibility studies of new projects and identify the synergies between existing and new projects to minimize cost of installation and maintenance of instrument and control facilities.
* Technically competent professional skilled at
- Design Engineering - DCS/ESD Systems detailed specifications, Configurations, bids evaluation, discussions with Vendors, detailed engineering of systems including Graphic, Loops, process logics, Cause & Effect Charts, Logic Diagrams etc.
- Conducting Factory / Site Acceptance Tests of Instrument, DCS, and ESDS and Metering Systems.
- Health & Environment Safety and ISO Documentation (HAZOP, OHSAS: 18001 & ISO 9001:2000, ISO 14000, and ISO 18000 etc.
* Successfully manage a wide range of Plant Instrumentation Projects with minimum downtime of equipments including planning start-up and shut down of equipments and machineries - successfully handled large projects- OMIFCO Oman Project, IFFCO Aonla Expansion Project, IFFCO Phulpur Expansion Project.
* Strong team leader builder and facilitator, fostering an atmosphere that motivates highly talented professionals to balance high-level skills with maximum productivity.
* Professional competencies in mobilizing and judiciously managing resources with structured inputs in the domains of planning, designing, scheduling and monitoring to ensure job/project accomplishment within defined time/cost parameters.
* Consummate professional with hands on exposure to General Management, Procurement activities like Issue of Material Requisition, Evaluation etc., exhibits excellence in cutting costs and fostering efficiency in an industrial setup coupled with noteworthy techno-commercial expertise.

Career Milestones

* Successfully revamped IFFCO Aonla Complex DCS and Fail-safe ESDS PLCs – played a key role in managing the entire project right from preparing specification, bid evaluation, purchase & procurement final testing of systems and vendor works.
* Played a key role in documenting specifications for Procurement, Engineering, FAT & Commissioning of Honeywell FSC System for replacing EEE Hardwired based ESDS of Ammonia - I Plant in 2005.
* Successfully executed 3 Mega State-of-Art Green Field & Brown Field Projects and executed Energy Saving Schemes.
* Instrumental in executing Capacity Enhancement Projects from 1540 MTPD to 1740 MTPD and several Process Modifications in plant.
* Successfully Commissioned CDR (450 MTPD CO2 Recovery) Project.

Professional Experience and Accomplishments

Indian Farmers Fertilizers Cooperative Ltd. (IFFCO) 1988 – 1994 & 2004 till date

Senior Manager - Aonla Unit, Bareilly, UP, India, 2004 till date
* Coordinate with the Vendors for discussing specifications, bids evaluation, negotiations, procurement, detailed engineering and Factory Acceptance Test, and successful commissioning & Site Acceptance Test of IFFCO Aonla Ammonia, Urea, Power Plants Integrated Control (DCS & ESDS) Systems Revamping Project.
* Actively involved in planning and executing upkeep and maintenance of Instrumentation & Control Systems regularly, annual shutdown and ensuring smooth and non-stop Plant Operations.
* Involved in preparing specification for procurement, engineering, factory test and commissioning of Honeywell FSC PLC for replacing old hardwired module based PLC System of Ammonia-I Plant.
* Involved in maintenance of Instruments in Ammonia Plants in association with the team of Engineers & Technicians for maintaining different type of conventional and smart field instruments (various make of transmitters, online analyzers, control valves etc.) and control room systems (DCS, HIMA/Yokogawa Prosafe RS/Honeywell FSC PLCs, Single/Multi loop controllers etc.), operation and evaluation of control systems to ensure safety and practical operability of the processes, high speed rotating machines instrument maintenance covering WOODWARD Governing System, Dresser-Rand DITRONIC-IV Turbine Compressor Control System Bently Nevada Vibration Monitoring Systems (3300 & 3500 series), GE MARK-V.
* Additionally responsible for troubleshooting, modifications and implementing various In-house Projects in the Plant
* Supervise commercial operations covering Materials Planning, Spares Procurement and carrying out Annual Turnarounds including raising Request for Quotation (RFQs), executing jobs along with Plant Technicians, Contractors / External Agencies and Expatriates.

Senior Engineer - Aonla, UP, India, 1994 – 2001
* Associated as the Core Team Member for commissioning Aonla Fertilizer Expansion Project.
* Generated and secured approval of basic, detailed specifications and purchase orders for critical instrument/control system packages.
* Technical and Commercial evaluations and Clarifications for received Bids.
* Involved in discussions with Consultant and Vendors for technical and commercial evaluations for bids/offers.
* Deputed as Inspector for Factory Acceptance Test and Approval of Yokogawa CENTUM-XL DCS at Bangalore and HIMA ESDS PLC at Germany.
* Monitored post order, erection and commissioning of all Instrumentation/Control System of Ammonia Expansion Plant.
* Headed and Commissioned Ammonia Project of 1350 MTPD in IFFCO, Aonla & actively participated in erection and commissioning of IFFCO, Phulpur expansion project.

Engineer, Aonla, UP, India, 1988 – 1994
* Responsible for the maintenance of Instrument & Control System of IFFCO Aonla Ammonia Plant.

Oman India Fertilizer Company (OMIFCO), Oman 2002 - 2004

Instrumentation Engineer
* Successfully steered the First Fertilizer State-of-Art Project of OMAN – as Instrumentation & Control Engineer, independently executed the project right from feasibility studies till final commissioning
* Managed a team of 10-12 Subordinates and reported to Manager (Projects & Erection) apprising the details of the project.
* Framed technical specifications of the OMIFCO EPC Contract.
* Deputed to EPC Contractor's Snamprogeti Rome and Technip Paris Offices for firming up the basic and detailed engineering, pre-order specifications, integration of different plants control systems involving DCS and PLCs.
* Reviewed DCS/ESD system functional specifications & architecture graphics loops, and mapped them as per instrumentation, studied process packages, reviewed operating manual, verified process logic Cause & Effect Charts & Logic Diagrams and recommended appropriate changes as well as reviewed instrument and control logic & design prepared by vendors/consultants and contractors for the project.,
* Supervised entire Instrumentation and Control Engineering of Projects covering various functions - DCS, ESDS, F&G Detection System, Emergency Shutdown, Metering System and other instrumentation and control system packages.
* Actively participated in the Pre-FEED, FEED & HAZOP studies to ensure that the instrumentation of the facility has been as per industry practice and standards.
* Participated in Factory/Site Acceptance Tests of Instrument, DCS, ESDS, Metering Systems and other instrumentation and control system packages.
Academic and Professional Credentials

B. Tech. - Electronics Engineering 1988
KNIT, Sultanpur, 1988, Secured 75%

Seminar/Training
* Yokogawa CENTUM CS1000/3000 at YIL, Bangalore, 2006
* General Electric Speedtronic MARK-V at Oman by GE, Scotland, 2004
* Management Development Program at IFFCO, India, 1997
* GE Speedtronic MARK-V at IFFCO by Thomassen B.V., 1997
* Yokogawa CENTUM-XL DCS at Yokogawa, India, 1996
* Field Bus System ICS MUX, at STAHL, Germany, 1995
* HIMA Fail safe PLC System, at HIMA, Germany, 1995

References:
Available upon Request

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