Resume - Instrumentation/control/Automation/PLC programming/Robot programming

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Resume #87419

CONTACT INFORMATION:
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Career Objective: "To obtain a responsible position in an organization where my knowledge, experience, accomplishment, proficiency and hard work will allow me the opportunity for growth"

Work Experience:

Presently working as "Sr.Executive – Maintenance & PLC Automation-Robotic Projects " with 'Godrej & Boyce Mfg. Co. Ltd., Interio' division Since 15/11/2007

Job Responsibilities:
Achieving MTBF target as per ABP
* Proper planning of preventive maintenance schedule on weekly, monthly and yearly basis
* Detail recording and analysis of breakdowns.
* Why-Why analysis of critical breakdowns.
* Review and deploy preventive maintenance checklist
* Determine and monitor predictive maintenance parameters
* Spares management

PLC Automation – Robotic Projects
* Low cost automation projects identification.
* Project estimation, planning designing, material procurement.
* PLC programming
* ABB Robot programming
* Project commissioning
Energy saving projects
* Energy saving projects identification and implementation.

EVA enhancement
* Monitor and achieve target Energy cost by implementing conservation projects.
* Monitor and control spares cost
* Monitor and control construction cost
* Control absenteeism and over time
* MIS to various departments

Infrastructure and future growth
* Implement process improvement projects to improve productivity
* Implement low cost automation to enhance quality and efficiency
* Digitization of critical parameters.
* Develop competency in workmen
* Prepare skill matrix
* Training to workmen

Operational Excellence

* Maintain hazard free operations (Zero Accident)
* Follow daily safety check sheets
* Conduct daily tool box meeting
* Implement 5S activity

Spares Management
* Generating Indent with detail specifications of the spare part required.
* Taking the quotations for various competitive suppliers available
* Comparison of Quotations based on quality, cost, services.
* Generating PO with help of Purchase Dept
* Receipt of material
* Getting Challans and Tax Invoice Punched in the system
* Maintaining the warehouse
* Maintaining supplier data base in the system
* Maintaining spates database in the system

Main Projects Details – Handled at Godrej

1. Project Handled: Robot implementation for sheet bending at Accurpress CNC Press Breaks

Description: ROBOT Panel interfacing with CNC machine using PLC.
Robot programming for different products.
Robot used: ABB
PLC used: Allen Bradley micro logic 1500 (Software: RS logic) MMI: Delta make

2. Project Handled: Robot implementation for Automatic pouring Using RFID (HENNEKE FOAM POURING MACHINE)

Description: ROBOT Panel interfacing with HENNEKE pouring machine using GE Fanuc PLC. RFID Interfacing with PLC,
Robot programming for different products.
PLC used: GE FANUC Versamax micro IC200UDD064 (Software: Proficy ME 5.8)
MMI: Delta

3. Project Handled: Robot implementation for products handing

Description: ROBOT Panel interfacing with stretch wrapping machine, programming for different products PLC. RFID Interfacing with PLC
PLC used: GE FANUC Versamax micro IC200UDD064 (Software: Proficy ME 5.8)
MMI: Tele mechanic

4. Project Handled: DOOR LINE SPOT WELDING AUTOMATION USING PLC-SERVO
Description: Automatic spot welding at door line assembly line using servo motor
PLC used: Panasonic
MMI: Panasonic
Servo Motor: Panasonic
Servo Drive: Panasonic

5. Project Handled: Pick and Place Automation
Description: Automatic pick & place stacking at scissor Lift for wooden products.
PLC used: Unitronics

Previous Work Experiences

1) Application Engineer (from 10/10/2006 to 14/11/2007)
Company: Kaizen Automation (System House Ge Fanuc)
107, Hamilton-B, Hiranandani B-Park
GB Road – Thane (w), Maharashtra
Profile: Designing Of PLC Panel, PLC, HMI, SCADA Programming and final
Commissioning.

Main Commissioned Project Details i) Project: Conveyor System Automation
Client: Selvel Conveyors Mumbai
End users: Coco Cola, Amritsar, Punjab
PLC: GE FANUC Versamax Micro, IO: DI-56, DO-24
MMI: GE FANUC QUICK PANEL with Touch Screen
Drive: Danfoss Make
Role: Panel installation, PLC Programming and commissioning ii) Project: Auto Loader
Client: Elind Induction Furnaces Mumbai
End users: Mahindra Forgings& Kalyani Forgings
PLC: GE FANUC Versamax Micro, IO: DI-56, DO-24
Process: This system is used for loading the billet
MMI: EXOR Make Touch Screen
Role:: PLC Programming and commissioning iii) Project: Effluent Treatment Plant Automation
Client: Grindwell Norton, Bangalore
End users: Indian Tobacco Company Ltd, Haridwar
PLC: GE FANUC Versamax, IO: DI-160, DO-64, And AI-16
Process: ETP
SCADA: GE FANUC Cimplicity HMI
Role:: Panel Designing, Electrical Drawing, SCADA Graphics& Reports, and PLC
Logic Development & Commissioning at site.

v) Project: Hypoid Gear Finisher and Rougher Machine
Client: EICHER DERM, Thane
PLC: GE FANUC Versamax Micro, IO: DI-40, DO-24
Role:: Panel Designing installation, PLC Programming and commissioning ii) Project: Folding Machines MF28, MF29, MF30, MF31 - 4 Nos
Client: GAYATRI Engineering Industries
End users: Godrej & Boyce
PLC: GE FANUC Versamax Micro, IO: DI-72, DO-48, And AI-2
Process: Sheet folding Machine for cupboards
MMI: Proface Make
Role:: PLC& HMI Programming and commissioning

2) Designation: RF COMMUNICATION ENGINEER
Company: IQARA BROADBAND
Experience: 2.5 years (from 1/05/2005 to 09/11/2007)

Key Skills and Technical Knowledge
* Knowledge of operation and maintenance of. powder coating systems ( PC booth, reciprocators, Pre treatment line, water drying oven, powder baking oven )
* Knowledge of operation and maintenance of wood working CNC machine like BAZ, Holzma, Weeke, Edge Bander.
* Knowledge of Pneumatic & Hydraulic systems
* Trouble shooting,
* Preventive and Predictive Maintenance,
* Spares management,
* Production Planning,
* Process Improvement oriented thinking

PLC PROGRAMMING:

Computer Knowledge:

1. GE FANUC
2. ALLENBRADLLEY
2. UNITRONICS
3. DELTA
4. PANASONIC
SCADA AND HMI Software:
1. Cimplicity (GE Fanuc)
2. DELTA
3. TELEMECHANIC
4. PANASONIC

Microsoft office (Word, Excel, Power point etc),

Education Qualification:

University
Marks scored
Institution

Engineering – B.Tech
[Electronics ]2009

3 year Diploma 2003
(Applied Electronics)
YCMO University,Nashik,Part-Time

Board of Technical
Examination Kerala
Result awaiting

76.6

Datta mega Engineering college, Airoli

Model polytechnic College Kottayam,Kerala

HSE (10+2),2000
Board of Higher Secondary Examination, Kerala
March 2002
56.6%
SNDP HSS Chennerkara,Kerala

SSLC,1998
Board of Public Examination, Kerala
March 2000
64 %
SNDP HSS Edappariyaram,Kerala

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