Resume - PROJECT MANAGEMENT, CORROSION & MATERIALS,INSPECTION & INTEGRITY ENGINEER/MANAGE...

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Resume #88121

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Objective
To accept challenging responsibilities and demonstrate the ability to achieve goals by utilizing my specialized experience and skills acquired through diversified exposure of working in national and multinational environments.

Qualification
B.Sc. Engineering (with honor)
University of Engineering & Technology, Lahore (Pakistan)

Professional Membership
ASM (American Society for Metals), USA
IMMM (Institute of Materials, Minerals & Mining), UK

Experience Summary
18 years of experience in petrochemical industry for carrying out professional work related to FEED (Metallurgy & Corrosion Group), Inspection, Integrity, QC & MR, and Project Management. Experience summary is as follows:

„« As 'Senior Metallurgy & Corrosion Engineer' in Petrofac Engineering & Construction (Europe) Ltd, UK, accomplished generation of all deliverables related to Metallurgy & Corrosion Department for Karachaganak Phase III Project (one of the largest oil and gas field in the world). It includes:
„X Materials selection and corrosivity calculation for pipelines and facilities using ECE4 software. Generation of philosophies and reports for the same.
„X Preparation of MSDs based on HMB and PFDs.
„X Generation of specifications, data sheets, line lists, philosophies, etc.
„X Review of P&IDs, mechanical data sheets and similar documents generated by other disciplines.
„« Successfully managed erection of 30 MW Co-Generation Power Plant as Project Manager. Scope of work includes installation of 03 GTGs, 03 HRSGs and BOP installation. Liaised with venders, sub-contractors, OEMs, EPC contractors, FSEs and top management for successful completion of the project.
„« Acquired excellence and lead work related to Plant Reliability/ Asset Integrity and in-service inspections in Fauji Fertilizer Company Ltd, Pakistan (a large complex of Ammonia, Urea & Utilities Plants). Main activities were:
„X In-service plant inspections on all the units during turnarounds/shutdowns to assess/ensure equipment integrity, in accordance with the International codes like ASME, API, NACE, SP, ANSI, ASTM, etc. Generation of reports with recommendations following these activities.
„X Corrosion management, monitoring & control and refurbishment of cathodic protection system for pipelines and processing facilities;
„X Fabrication, welding, inspection and maintenance of various equipments of material including: carbon steels, stainless steel, low alloy steels, nickel alloys, titanium, bimetallic (zirconium-SS);
„X On-site Non-Destructive Testing of pressure vessels, piping, etc using techniques including VT, DPI, MPI, RT, UT, MFL, ET, etc.
„X Welding Procedures Review and Welding Inspections of Special Materials used for highly corrosive services. Review of vendor's technical proposals including welding and inspection procedures (WPS, PQR, QCP, ITP, etc.)
„X Life assessment and fitness-for-service evaluation for plant equipment. Metallurgical & failure analysis of materials used in petrochemical industry.

Papers Presented
Presented technical papers at following national and international forums:

„« 19th International Technical Conference on Fertilizer by AFA at Qatar
„« International Symposium on Advance Materials by KRL at Islamabad
„« Second National Conference on NDT by NCNDT (PAEC) at Islamabad

Latest Systems
Actively participated in development, implementation and certification of following latest systems:
„X ISO-9001: Quality Management System
„X ISO-14001: Environmental Management System
„X OHSAS-18001: Health & Safety Management System
„X RBI: Risk-Based Inspections (Feasibility Study)
Professional Achievements
Following are the major achievements / innovative projects accomplished:
„X Rehabilitated Titanium/Bimetallic Urea Strippers, first ever project successfully accomplished in Pakistan and second one of its kind in the world, by supervising Quality Control Plan including welding inspection, NDT and special testing for HP equipments. Fully participated in all activities right from feasibility study to final fitness-for-purpose testing required for highly corrosive process conditions.
„X Developed indigenous NDT technique to carry out health evaluation of Primary Reformer Catalyst Tubes, based on the results of failure analysis of similar tubes. The technique had been effectively applied to evaluate condition of in-service reformer tubes.
„X Independently investigated the repeated failures of high pressure ammonia piping at urea plant and recommended actions to rectify the failures which resulted in controlling the outages.
„X Rectified the chronic problem of 'exhaust temperature difference spread' of the gas turbines. Fabricated an assembly to ensure equal gas flow through the gas turbine's nozzles which helped in resolving the issue for good.
„X Developed and conducted training courses (commercial basis and in-house) on:
* Industrial Materials
* Heat Exchangers
* NDT Inspection & its Application
Professional Trainings
Course Title Institution
1 Practical Interpretation of
Micro-Structures Materials Engineering Institute (ASM Headquarters), Ohio - USA
2 Corrosion Management & Cathodic Protection System, Level-I Institute of Chemical Engineering, Punjab University, Lahore-Pakistan
3 Metallography Dr. AQK Research Laboratories, Islamabad-Pakistan
4 Welding Technology for Engineers Pakistan Welding Institute (PWI), PAEC, Islamabad-Pakistan
5 Vibration Analysis Level-II Emerson Process Management, USA (held in Pakistan)
6 Paint Technology Jotun School of Paints (Europe), North Lincolnshire- UK
7 Cellular Glass Insulation Pittsburgh Corning Europe, Belgium
8 Protective coating for CUI ( ICorr Meeting) Institution of Corrosion, London-UK
Experience Details
Project Manager (2008 -Date)
Co-Generation Power Plant, Pakarab Fertlizers, Pakistan

At present, I am responsible for erection of 30 MW Co-generation Power Plant for Pakarab Fertilizers Ltd (Pakistan). It includes installation of 03 Gas Turbine Generators (make: General Electric, Italy) and 03 HRSGs (make: UMAG, Germany).

As Project Manager, my job responsibility includes overall completion of the project by co-coordinating between various interfaces (OEM, vendors, contractors, various disciplines of own company and top management). Installation of Boilers is an EPC contract with M/S UMAG, Germany while Gas Turbines and BOP installation is being undertaken directly by Project Team led by myself. The installation phase is almost completed whereas commissioning phase is in progress.

Senior Metallurgist (2007 -2008)
Petrofac Engineering & Construction (Europe) Ltd, UK

I served in Petrofac E &C (Europe), UK as senior metallurgist in Metallurgy & Corrosion Group. Petrofac is a leading provider of services to oil & gas production and processing industry. Details of FEED and other jobs carried out in Petrofac, Woking office were as follows:

Project: Karachganak Phase-III
Client: KPO (Joint Venture of ENI, BG, Chevron, LUK Oil)
Scope: Front End Engineering & Design (FEED)

The Karachaganak Field is one of the largest onshore sour gas-oil-condensate accumulation in the world, located in Kazakhstan. Petrofac carried out FEED for the development of Phase-III.

My Job Profile:
„X Carried out corrosivity assessment and corrosion allowance calculations based on H&MB, well fluid data and design basis documents, using latest computer model for corrosion calculation, ECE4 software.
„X Performed material selection based on above mentioned calculations and compliance to the codes, including sour service code NACE MR 0175 and ISO 15156.
„X Issued MSDs based on H&MB and PFDs for the all the processing units of the Phase-III project.
„X Reviewed documents generated by other disciplines including piping/service class matrix, etc.
„X Reviewed P&IDs, mechanical data sheets, line lists, and other project documents with materials stand point, comments were made where appropriate.
„X Performed administrative work related to the project which include liaison with the client to get approved all the project deliverables, updating Technical Document Register (TDR) on weekly basis, etc.
„X Generated / participated in preparing philosophies, specifications, reports and data sheets as a part of project deliverables including:
* Corrosion Assessment and Material Selection Philosophy (pipeline and plant)
* Corrosion Assessment and Material Selection Report (pipeline and plant)
* Corrosion Monitoring Philosophy and Report
* Specification for onshore pipeline welding
* Specification for API 5L Linepipe
* Specification for Welding, PWHT and NDE of plant piping and equipment
* Specification for internal lining of vessels and tanks

Jihar Gas Treatment Plant, Syria
In-Salah Gas Field, Algeria
KOC gas gathering & booster station, Kuwait
Performed corrosion assessment & materials selection for the above mentioned projects based on the tender documents, which were used as basis for bidding by the company; above projects were subsequently awarded to the company.

Chergui Gas Field, Tunisia
South-west Don Project
Responded to material and welding related queries and clarification of vendors and contractors on on-going projects, South-west Don Project and Chargui Project. Reviewed WPS, PQR, WPQ and ITP sent by various sub-contractors on above mentioned projects.

Lead Inspection & Q.C Engineer (1991- 2006)
Fauji Fertilizer Company Ltd, Pakistan
Fauji Fertilizer Company (FFC) is the largest Ammonia-Urea Complex of Pakistan, operating urea, ammonia and utilities plants. As Lead Inspection & QC Engineer, my main responsibility was to ensure efficient, reliable and safe operation of the plant by Assets Integrity Management, including all plant facilities as well as supply gas pipelines. Details are as under:
„« Corrosion Management and Cathodic Protection System
„X Carried out corrosion monitoring of piping, pressure vessels and critical equipments of the plant including High Pressure Urea Equipments.
„X Evaluated health of under ground pipe lines & coating/wrapping. Supervised periodic surveys of under-ground gas and water pipe lines along with their M&R activities, based on the recommendations of survey report.
„X Generated reports based on corrosion monitoring results & surveys along with recommendation of action plan. Supervised M & R activities subsequent to the recommended actions.
„« Equipment / Material Inspection ( new fabrications/in-service)
„X Participated as client in implementation of quality control plan during fabrication of new Bimetallic Urea Stripper at OEM Workshop (M/S OLMI, Italy).The stripper was fabricated under license/consultation by M/s Snamprogetti, Spa-Italy (ENI Group).
„X Performed inspections of all type of in-service equipments at in-land and abroad. Carried out inspections and Q.C. as per relevant international and national codes like ASME, API, ANSI, etc. for several new fabrications/rehabilitations and in-service equipments.
„« Welding Inspection & Review Of WPS,PQR,QCP
„X Reviewed Welding Procedure Specifications (WPS) and PQRs required for new fabrications as well as repair jobs as per ASME IX. Reviewed and implemented Quality Control Plans related to fabrication/rehabilitation of the vessels, exchangers, columns, separators, etc.
„X Carried out visual welding inspections, NDT of weldments, in-service inspection of welds, cladding, lining, etc. for fitness-for-service.
„« Non-Destructive Testing (NDT) & Failure Analysis ( Hands-on Experience )
„X Applied various NDT techniques as per codes and specifications to evaluate health / condition of new and in-service equipment.
„X Carried out failure analysis by DT, NDT and Metallographic examinations to suggest remedial measures.
„X Planned and carried out NDT of various rehabilitation projects, including HP Equipments.
„« Condition Evaluation/Testing/ Inspections
„X Supervised and participated in several turnarounds & shutdowns of inland and abroad plants, including Gulf Petroleum Industries (GPIC)-Bahrain, FFCL Base Unit, Expansion Unit and Acquired Unit.
„X Independently evaluated/ supervised all rehabilitation activities, carried out by an Italian firm, at Urea Reactor of GPIC, Bahrain.
„X Performed detailed evaluation of High Pressure Equipments of HP Loop and other in-service equipment. Advised maintenance department for repair/rehabilitation actions on short term and long term basis.
Personal & Other Details
Management Courses
„X Effective communicational skills
„X Problem solving and decision making skills
„X Time management
„X PC software & MIS
„X Quality Management System
„X Budget management
„X Out of box thinking

Personal Skills
„X Efficient in Planning & Management
„X Excellent in Finance & Budget Management
„X Effective in Communication & Presentation
„X Fully conversant with computerized working environment
„X Proficient in written and spoken English
„X Proven Inter-personal & Leadership Skills

Travel Experience
USA, UK, Italy, Belgium, Qatar, and Bahrain (official assignment / job)
Germany, Holland, France, and Saudi Arabia (personal visits)

Availability
After 4-6 weeks of Job offer

References
Available on demand

Personal Details
D.O.B 05-01-1967
Nationality Pakistani
Marital Status Married (03 Children)

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Brief Description

Canadian, B.Sc. geology, 28 years experience in mineral exploration, evaluation, development, production and administration, particularly in gold. Lived and worked in Canada, Saudi Arabia, Botswana, Russia, Iran and assignments in Kazakhstan and Uzbekistan. Computer literate.

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Exploration ,Mining

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A Graduate Civil Engineer of 18 years experience (10 years in Kuwait & 8 years in India) in various levels in the field of Project Management and Construction, at present working with Kuwait National Petroleum Company¡¦s Project Department On Secondment basis.

Mechanical Engineer with expirience in Operation and maintenance. Can operates Forklift and Superstacker (Bureau Veritas Certified), Driving, Computer Literate, Auto cad.

Bsc in Marine engineering - holder of Certificate of Competency, grade CHIEF ENGINEER STCW 95-diploma of ship superintendency(Lioyds). Working 5 years as ship tech superindent Prior accepting this job, I had 13 years of sailing experience in different ranks which includes 5 years as Chief engineer .

well services, production technology, safety, beam pump

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B.SC. HONS, APPLIED BIOLOGY

Licensed Professional Engineer, performance oriented, with extensive broad-based experience in multidisciplinary projects. Particular expertise in Instrumentation and Control Systems Engineering for Chemical and Oil & Gas Industries. Supervision of complex detailed Engineering and Procurement.

Highly experienced senior manager in exploration, new ventures, reservoir management and optimization of exploration and production portfolios in conventional oil, gas, and heavy oil. CEO and president level recognition for exploration and reservoir management results.

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Versatile technology professional with expertise as a Senior Reservoir Engineer and Operations Business Manager. Resourceful problem solver who performs well under pressure. Outstanding leadership, organizational, and communication skills. Granted Top Secret Security Clearance. Analytical.

More than 13 years of multi-international reservoir engineering experiences in gas and oil developments from sandstone and carbonate in land fields and offshore,including different stages of appraisal and development planning & management, well test, reservoir characterization & simulation, economic

A registered Professional Mining Engineer with 25 years of progressive experience in surface, underground and overseas operations.

Has almost 25 years experience in assay laboratory operations in gold and copper mine in several mining company in the Philipines and abroad

Knowledge in mine engineering and development coupled with numerous years of collaborating closely with mine site construction teams. Proven expertise in mine production, administering stripping contractors and project evaluation.Mine safety, sound budgeting, forecasting and knowledge of surveying.

SmartPlant 3D/P&ID Application support

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Skill: Auto CAD; Solidworks...Mechanical bachelor degree

More than 20 years experienced in project design services which involved mechanical and piping design preparation of conceptual design packages and detailed design packages, specification of pipes, fittings, valves and other specialties. Developed specifications for pumps, steam turbines, tanks, pre

Chemist / Metallurgist - Forte is gold analysis and extraction

Experienced Banker

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Project / Commissioning Manager (Bachelors Degree / Professional Registrations)

Almost twenty years experience in both surface and underground mining in Ghana, Africa.

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Experienced in general building, electrical and mechanical construction and installation, mechanical/electrical engineering supervision, and construction accounting.

To work as an Instructor/Trainer/Lecturer in Teaching and Technical Fields wherein I can utilize my qualifications and experiences. I am confident of my own capabilities and I am always dedicated to improving my performance and techniques in educational fields.

Have more than thirteen years of experiance in log interpretation

A total of 15 years of professional work experience, (9) years in the Gulf region, of which seven years Were in the oil/gas, petrochemical, power/desalination plant and building construction projects. A Computer literate and proficient in oral and writing English communication skills.

Senior Financial Analyst with a background in IT and Finance. I have experience in JDE world, JDE one world and SAP System Accounting software. I have enhanced my knowledge in SAP, being involved with the system conversion from JDE to SAP at UFA from July 2006 to August 2008.

Experienced exploration/wellsite geologist

Geophysicist position in a oil-field services company. I have more than 18 years of seismic data processing and data management experiences.

Welding Inspector, CSWIP 3.2, ASNT-II Certified, 18 Years working experience in Oil and Gas Industries in various countries.

Has 20 Years Expeierence in various aspect of Control and Automation and last 7 years in Middle East with ABB /Invensys. Has done large projects and several latest DCS/ESD systems such as Triconex,ABB infi90 , Foxboro I/A , Honeywell TDC3000 etc

I am qualified Degree chemical Engineer from the reputed Maharaja Sayaji Rao Uni, Vadodara

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Over 30 years and broad range of experience in oil and gas exploration. Bachelor degree Geophysics/ Geology and MSc degree in Geophysics. Worked in most aspects of exploration, such as seismic survey planning, acquisition, data processing, interpretation, AVO, seismic attributesand seismic inversion

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Expertise in gas sweetening, gas compression, gasification process, and U&O facilities.

Over 16 years experience as Electrical Engineer

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