Resume - Supplier Quality Assurance Engineer

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Resume #88396

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Quality assurance professional with 9 + years experience in the field of quality assurance, quality management systems, SQA / SQIG process of automotive components manufacturing organizations.

- Career Objective:

To join the professionally managed and esteemed organization with elite group of people and work up to the corporate ladder through process of learning. To apply technical knowledge and skills for mutual benefit.

- Total Work Experience: 9 + Years in Quality Assurance.

1) ATLAS COPCO INDIA LTD. (Current Assignment since 12th September 2008).

2) TATA - CHKK SPRINGS LTD. PUNE. (September 2005 to September 2008).

3) BHARAT FORGE LTD. PUNE. (September 2004 to August 2005.)

4) UMA PRECISION LTD. PUNE. (January 2000 to August 2004.)

- Educational Qualifications:

* Diploma in Mechanical Engineering With 70.98% in 1999 from B.T.E. Mumbai.

* B.E. In Mechanical Engineering (Part Time)-Appeared.

- Skills and strengths:

Computer Skill: MS Office.
Auto CAD.
C Programming.

Language Proficiency: English
Marathi
Hindi
Gujarati

Strengths: Energetic, Self motivated.
Leadership ability.
Dynamic, Positive outlook.
Sense of responsibility.
Good communication skill.
Good spiritual platform of SWADHYAY thoughts.
On job trainings:

* "Achieving Results Together" ¡V Leadership and teamwork ¡V 3 days training ¡Vby "Pragati Leadership Institute ¡VPune.
* Qualified Internal Auditor for ISO/ TS 16949: 2002, / IMS (QMS+EMS+OH&S) ¡VFrom LRQA, India.
* TBEM ¡V Tata Business Excellence Model (Based on Baldrige Model) training.
* TPM / Kaizen / POKO YOKE / 5S awareness program.
* SPC study / MSA, Six Sigma, TQM, PPAP, Process FMEA, Control Plan, 8 D, awareness program.
* Failure analysis ¡V Metallurgy for Non metallurgists from ASM International, Pune Chapter.
* CQI - 9 ¡V Heat treatment system assessment ¡V training conducted by FORD INDIA LTD.
* SAP ¡V core team member training for QM module.
* Supplier Relationship management.

Major Achievements:

* Reduction in set up time of CNC pin grinding machine for crankshaft from 10 hrs. To 8 hrs by generating master setup check list for setter / operator. -Bharat Forge Ltd.
* Developed and implemented Supplier Quality Assurance Manual ¡V TC Springs Ltd.
* Maintained housekeeping on shop floor by using 5S principals. ¡VTC Springs Ltd.
* 1st prize in TOYOTA motor's quality circle competition in west zone, 3rd prize in India ¡V TC Springs.
* Reduced overall supplier ppm to 1000 from about 9000 ppm through SQIG process.
* Implementation of milk run system for local suppliers for JIT commodities. (Logistic Improvement).
* Developed gears suppliers in India for Atlas Copco's global requirements.

- Experience and Job profile:

1) ATLAS COPCO INDIA LTD (Compressor Technique Division).

A Swedish MNC, largest manufacture of Compressors for Industrial purposes.

Role: - Sr. Engineer- SQA.

Reporting to: - Head ¡VGlobal Sourcing.

Duration: - From 12th September 2008 to Till Date.

Role -

* Handling the commodities like Aluminum castings, Gears, Fabrication, Hoses, rubber parts, machined components, sheet metal components like canopies, cubicles as SQA as per Atlas Copco specifications.

* Routine supplier audit, potential supplier assessment for QMS and EMS as per Atlas
Copco standards. Follow ups for CAPA, monitoring of CAPA, PPAP, APQP, and FPA.

* TO monitor the development of manufacturing processes, Inspection methodologies. To approve the Quality plan at supplier end.

* To conduct the quality improvements programs, logistic improvements programs for suppliers. Material handling process improvement at supplier end to avoid dents/damages.

* To monitor the supplier performance through PPM, Quality rating, customer complaints, warranty issues.

* Failure analysis of the components failed on line or in warranty. To take appropriate corrective and preventive actions in manufacturing processes at supplier end.

* Manufacturing process improvement, training to suppliers on quality management systems, latest techniques in manufacturing and quality.

* Internal auditor for IMS (ISO 9001, ISO 14001 and OHAS 18001).

* New part development ¡V Process establishment, fixtures and inspection methodology establishment, third party inspections like from ARAI.

* To witness the PPAP production, run @rate, various testing like performance testing, endurance testing, functional testing of the components as per engineering specifications.

2) TATA - CHKK SPRINGS LTD, PUNE. (TATA AUTOCOMP SYSTEMS).

An ISO / TS16949 accredited, 100 % subsidiary of TATA Autocomp Systems Ltd., having technical collaborations with CHKK Group Japan. India's leading company in the field of suspension system of automobile, having major esteemed customers like TATA Motors, Mahindra & Mahindra, Ford Motors, Eicher Motors, General Motors, Toyota Motors, Honda Motors, Piaggio Vehicles etc.

Role: - Incharge - SQIG / SQA. (M 4 Level),
Customer Representative ¡V Quality Assurance.

Reporting to: - Corporate Head ¡V Q.A. / Operations.

Duration: - September 2005 to Till Date.

Responsibilities: -

* Handled Suppliers in 3 categories - Steel supplier mills (raw material), machined / pressed components ¡Vassemblies, rubber/ plastic component suppliers, subcontracted process suppliers.

* Supplier Evaluation through evaluation process. Problem solving, follow up for quality system implementation / up-gradation at supplier end. To monitor Supplier PPM, Supplier Quality rating, quality issues. Action plan implementation for continual reduction in supplier PPM. Process development at supplier end through supplier process audit. Still mill assessment audit.

* Routine supplier visits, follow up for corrective / preventive actions for quality problems in 8D format. To verify / monitor effectiveness of Corrective Actions in Supplier Quality Audits. To monitor the quality of new products development (APQP meetings), to conduct the PPAP at supplier end and approve the same. To ensure that systems and processes are as specified and are adhered to. Warranty failure analysis / metallurgical analysis.

* To decide the action plan for low performance suppliers based on PPM data. Interactions with customers regarding supplier related issues. Analysis of warranty issues from customer, related to suppliers. To analyze and resolve the customer complaints due to suppliers in weekly PTC (Protect the Customer) meetings. To decide disposal actions on non-confirming supply.

* To arrange Supplier Quality Improvements programs / trainings for suppliers to share the best practices regarding quality and quality systems developments. Monthly interactions with supplier regarding quality performance and quality issues. To encourage the supplier for improvements in quality management systems. To arrange third party inspections, testing if required.

* To prepare and implement part inspection standards / work instructions for out sourced components. To monitor customer's satisfaction / expectations / Customer specific requirements related to quality in outsourced components and the quality systems requirements at supplier end. MIS preparations and presentation for SQIG.

* To reduce the rejection in production by using the tools like TPM, SPC, Kaizen, PokaYoke, Six Sigma (In house and at supplier end). To make inspection standards, visual aids, quality alerts for operator. To validate the performance of the products through various performance tests as per specifications in house as well as from third party like ARAI.

* To communicate with other departments like product development, manufacturing, purchase, marketing for various customer requirements. Internal auditing for QMS. Product and process audit for in hose production. CFT member. Customer representative for shop floor quality issues- Follow up / monitoring effectiveness of CAPA given to customer complaint. To attain the customer complaint, to monitor and communicate the status of various quality improvements plans given to customer.

* To ensure quality of machine tools to insure conformance of required quality. To procure and monitor the calibration of fixtures, gauges / measuring instruments used for receiving inspections.

* 5S Zonal coordinator. HSE team member. Internal auditor ¡V QMS/ EMS. Quality circle member.

* Visited and audited all major steel mill suppliers like Usha Martin, Mukand Steels, Sunflag Iron and Steels, SISCOL ¡V Jindal Steels, Upper India Steels, Bhushan Steel Tubes, Caparo Tubes etc.

* Close interactions with all major OEMS like Ford Motors, General Motors, Tata Motors, Toyota Motors, Mahindra as a customer representative.

3) BHARAT FORGE LTD.PUNE.

An ISO / TS16949 accredited, World's one of the largest, flagship Company of Kalyani Group, in the field of forging having major market share in automobile components viz. crankshaft, front axel beam, steering knuckle, and road wheels. Major customers like Daimler Chrysler, Caterpillar-Perkins, Renault Trucks, Mercedes Benz, Wuxi (China) etc.

Role: - Sr. Engineer (Q.A. - Machined Components Division).

Reporting to: - Sr. Manager (Q.A.).

Duration: - September 2004 to August 2005.

Responsibilities: -

* To monitor Incoming inspections, Final inspections, Pre dispatch inspections.

* To decide disposal actions on non-conformance material from supplier. (Sub contractor.)

* To analyze the customer complaints (external or internal customer.) Surprise dock audits.

* To perform product and process audit, SPC, process capability study. To perform quality improvement projects by systematic problem solving method at supplier end.

* To reduce / monitor the process rejection by using the tools like TPM, SPC, Kaizen, PokaYoke.

4) UMA PRECISION LTD. PUNE.

ISO/TS 16949, TPM implementing pioneer and well-known company, manufactures and exporters of precision auto parts, having major customers like TATA Motors, BAJAJ Auto, LUCY Switchgear etc.

Role: - Shift Engineer (QA).

Duration: - Since 1st Jan. 2000 to 25th Aug.2004

Responsibilities: -

* Receiving inspections of subcontracted components / processes. Product and process audit, Final Inspections. To maintain ISO/TS 16949 system documents (Quality records, daily reports etc.)
* To find out root cause of defect by Why ¡VWhy / Root cause analysis. To improve OEE, to eliminate equipment failure losses through self maintenance (Jishu-Hosen.)

* To ensure availability of measuring and inspection instruments on machine in calibrated condition.

* Sub contractor process audit and follow up for CA / PA. Disposal action on NC parts from supplier.

„« Personal Details:
Date of Birth: 27th April 1979.
Gender: Male
Marital Status: Married.
Passport Details: In Process.
Hobbies: Reading, Writing, Cooking, Net surfing, Gardening

Other activities: Performed many social activities like blood donation, eye donation, raising funds in earthquake, water conservation programs, plantations, street plays etc.

„« References:
Will be provided

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