Resume - CHEMICAL ENGINEER with twelve years experience in production/process/project eng...

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CHEMICAL ENGINEER with eleven years experience in production/process/project engineering. This involves production support, conducting engineering investigations, troubleshooting, optimization, debottlenecking, process support/design and project management. Reduced off-spec product 20% by modifying reactor model to better predict product physical properties. Designed a system to debottleneck and optimize a Flare Gas Recovery Unit [annual savings of $3,000,000 in propylene and hexane costs]. Other experiences include: statistical process control [SPC] and process simulation [Pro II and Aspen software].

REPRESENTATIVE ACCOMPLISHMENTS

•    Designed a system to debottleneck and optimize a flare gas recovery Unit [estimated annual savings of $3,000,000 in propylene and hexane costs]. Managed project construction, commissioning and start-up of the system.

•    Designed, sized equipment [reciprocating compressor] and instrumentation and managed project construction, commissioning and start-up of a propylene recycle system [annual savings of $1,200,000 in propylene make-up cost].

•    Initiated program that reduced absorbent consumption by 17% [annual savings of $300,000].

•    Optimized three distillation columns and decreased steam consumption by 30% [annual savings of $160,000].

•    Designed and sized equipment [surge tank] and instrumentation of a nitrogen storage system [annual savings of $72,000 in nitrogen cost].

•    Designed and sized equipment and instrumentation of a soft water/fines recovery system [annual savings of $12,000 in soft water cost].

•    Designed reactor configuration to debottleneck process and increase production capacity by 30%.

•    Investigated with different catalyst injection modes and reduced catalyst consumption by 15%.

•    Developed formulation for a new product resulting in the corporation acquiring 100% market share from competition.

EXPERIENCES

Aristech Chemical Corporation 1995 - 2001
La Porte, Texas

Senior Project Engineer/Coordinator 1997 – 2001

Responsibilities Include:
•    Supervising The La Porte Plant Project Group, which is made up of: Engineers and Ten Craftsmen (Electricians, Pipefitters, Welders and Millwrights). Acting Plant Services and Maintenance Manager in the absence of the Manager.

•    Prepare both minor and capital projects design packages to request appropriation approval from Senior Management. A standard project design package includes:
Engineering Study Results if any.
Process Flow Diagrams (PFD’S).
Piping and Instrumentation Drawings (P&ID’S).
Bid packages describing scope and nature of work including cost estimates for major equipment and man-hour labor within 10% accuracy.
Economic justifications of the project.
Detail Project Schedule.

•    Coordinate efforts within Internal groups (Production, Engineering and Craftsmen) and External groups (Vendors and Outside Contractors) during project Construction, Commissioning and Start-up Phases.

•    Coordinate efforts within the Internal groups (Production, Engineering, Craftsmen, Safety and Environmental) to conduct Pre Start-up Safety Reviews (PSSR) before Commissioning and Start-up of any new System.

•    Manage both Minor and Capital Appropriation funds within approved Budget.

Senior Process Engineer 1995 – 1997
Responsibilities Include:

•    Provide Technical Support to the Production group which includes:
Troubleshooting equipment/Unit to resolve production problems.
Optimize and debottleneck process to improve the process, reduce production cost and increase production capacity.
Conduct Statistical Process Control (SPC) to improve product quality.

•    Process Design
Develop Process Flow Diagrams (PFD’S).
Develop Piping and Instrumentation Drawings (P&ID’S).
Sizing of equipment, Piping and Instrumentation (Pumps, Compressors, Tanks, Control Valves, Relief Valves, Flow Meters etc.).

•    Leader in HAZOP teams conducting Process Hazard Reviews (HAZOPS).

•    Internal Lead Auditor, Auditing other departments/groups to conform to ISO 9000 Standards.

•    Mentoring Junior Process Engineers.

Occidental Chemical Corporation 1990 – 1995
Victoria, Texas and Salisbury, Maryland

Production/Process Engineer
Responsibilities Include:

•    Providing day-to-day technical support to the production group (Process and Board Operators).

•    Manage all raw material inventories.

•    Develop Product formulation (recipe sheets) before product transitions to minimize production of off-specification product during transitions.

•    Conduct Engineering Studies and Optimize Unit to reduce production cost and improve product quality.

•    Modify and Improve Plant reactor model to better predict product physical properties.

•    Prepare Production manuals, work procedures and work instructions to train Process and Board Operators.

EDUCATION

Bachelor of science Chemical Engineering, December1989
Prairie View A & M University, Prairie View, Texas

COMPUTING EXPERIENCE

Advance user of PC/Engineering software: word processing, spreadsheets, Engineers aid, AutoCAD, Pro/II, Aspen, etc.

SPECIAL SKILLS AND VOLUNTEER WORK

•    Fluent in English and can speak, read and write some French.
•    Designed a system to debottleneck a portable water supply system for St. Joseph’s Secondary School, Sasse-Buea, Cameroon, Africa [ Project sponsored by SOBA-USA]

PROFESSIONAL AFFILIATIONS

•    South Texas section and National member of American Institute of Chemical Engineers.
President, Cameroon Society of Engineers – United States Chapter

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