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Mechanical Engineer with 8 years of experience in the field…

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Information:

Posted: 21 May 2012
Brief description: Mechanical Engineer with 8 years of experience in the field of Oil, Gas, and Petrochemical Consulting and construction. Presently I am employed with UK based Penspen International Limitted, Abu Dhabi, UAE.

Resume description:

.

SUMMARY OF QUALIFICATIONS:

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Eight (8) years of experience in UAE, Qatar, Saudi Arabia and India, on various assignments encompassing to Consulting / Engineering & Construction of various pipeline projects on upstream of flow lines and down stream.  Perform different responsibilities per designated position such as Front End Engineering & Design (FEED) and Detail Engineering for EPC phase of onshore pipeline projects as Pipeline Engineer, Cathodic protection Engineer, and have experience in Construction of industrial petrochemical plants as Pipeline Engineer, Piping Engineer, Welding Engineer, Mechanical Engineer and have experience in development, implementation and use of quality control documents, Quality Manuals, Quality Plans, Procedures, Method Statements, Inspection and Test Plans & familiar with the International codes and standards (ASME, API, ANSI, ASTM, AWS, NACE, ISO etc)..
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OBJECTIVE:

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I want to be a part of that company where growth is the way of life. With my skills of innovation, hard work and knowledge, I would like to excel and innovate towards the growth of industry.

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WORK EXPERIENCE:

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PIPELINE ENGINEER                                                                                         2008 onwards

PENSPEN INTERNATIONAL LIMITED,

ABU DHABI, UAE

Projects Handled:

  • EPIC OF 16” JET A1 PIPELINE FROM QP REFINERY TO BSV-3, QP, Qatar

New 16” x 36 Km (ASME B31.4, API 5L X60, PSL2) Jet A1 Fuel Pipeline system from the QP Refinery to New Doha International Airport (NDIA) through Station BSV-3 to accommodate the future forecast of Jet A1 fuel demand for the NDIA.

  • EPC OF O2 / N2 PIPELINE BACKBONE IN RAS LAFFAN, GASAL, Qatar

Oxygen (14” x 13 Km, ASME B31.8, L415MB (EN 10208-2: 2009)) and nitrogen (14” x 15 Km, ASME B31.8, L245NB (EN 10208-2: 2009)) pipeline backbone in Ras Laffan, as an extension of the existing network towards future GASAL (joint venture between Qatar Petroleum, Qatar Industrial Manufacturing Company and Air Liquide) customers, with provision for tie-in to GASAL future facilities and further future extensions.

  • EPC OF NATURAL GAS SUPPLY TO THE INDEPENDENT POWER PLANT (IPP) IN AL UDEID AIR BASE, PowerTech, Qatar

The Independent Power Plant (IPP) at Al Udeid Air Base (AUAB) operated by PowerTech to provide gas supply to drive the gas turbines, a new 8” x 6 km (ASME B31.8, API 5L X42, PSL2) Buried Natural Gas transmission pipeline proposed from Station-T3 (Part of QP’s property) up to a new gas transportation facility at the IPP.

  • ADCOP- ABU DHABI CRUDE OIL PIPELINE PROJECT (HABSHAN- FUJAIRA PIPELINE) PROJECT, IPIC, UAE.

Habshan to Fujairah - International Petroleum Investment Company (IPIC)- a total of 48” x 404 Km (ASME B31.4, API 5L X65, PSL2) pipeline with main and intermediate pumping stations, scraper tarp stations and sectionalizing valve stations.

  • REPAIR, REHABILITATION AND UPGRADE OF WATER INJECTION INFRASTRUCTURE, RUMAILA OIL FIELD, BP, IRAQ

BP and PetroChina have been awarded a Technical Service Contract for Iraq’s Rumaila Oil Field. The water flood system consists of a network of interconnected carbon steel pipelines and flow lines of approximately 150Km with sizes ranging from 48” to 10” (ASME B31.4, API 5L X60, PSL2).

  • SUPPLY OF SALES GAS TO MASDAR-SHAMS – 1, GASCO, UAE.

Abu Dhabi Gas Industries Limited (GASCO) has to extent the existing 12” x 1.1 Km (ASME B31.8, API 5L X60, PSL2) Natural Gas Supply pipeline from Madinat Zayed Power Station to MASDAR- SHAMS-1

  • INSTALLATION Of LOW SULPHUR FUEL OIL, FUEL GAS AND GAS OIL PIPELINE FROM MINA AL-AHMADI TO SABIYA AND DOHA POWER STATIONS, KOC, KUWAIT.

Detailed design for the new Low Sulphur Fuel Oil (LSFO) – 24” x 180Km (ASME B31.4, API 5L X52, PSL2), Gas Oil (GO) – 24” x 180Km (ASME B31.4, API 5L X52, PSL2) and Fuel Gas (FG) – 2 x 48” x 360Km (ASME B31.8, API 5L X52, PSL2) pipelines required to supply SABIYA and DOHA Power Stations for Kuwait Oil Company (KOC)

  • MUSSAFAH WATER TRANSMISSION SCHEME – MWTS, MUSSAFAH TO ABU-DHABI – LOT M, ABU DHABI, UAE

The Abu Dhabi Transmission and Dispatch Company (TRANSCO) intends to modify the existing Lot F Musafah to AI Wathba Pump Station (Lot M package M1A) and implement the DN 1600 x 32 km Ductile iron (DI) pipeline (Lot M, Packages M2 & M3) transmission pipeline from the Lot F Mussafah Pump Station to Abu Dhabi City.

Responsibilities:

  • Work with the pipeline design team on onshore basic engineering, FEED, detailed design and EPC projects.
  • Overall responsibility for the man-hour & schedule monitoring and control and quality of the work produced.
  • Understand the contract quality management system and ensure these requirements are met.
  • Actively communicate with other disciplines to optimize areas of interface, during the design development, review and check processes.
  • Self-motivated, cost conscious and be able to interface, communicate effectively with others.
  • Review of design reports, specifications and drawings to ensure the compliance the project requirements.
  • Strong technical knowledge and practical working experience in the design and execution of pipeline, maintenance and repair methods.
  • Working closely with the company experts to resolve the most difficult and valuable pipeline problems/issues.
  • Review of FEED pipeline documents and prepare scope of work.
  • Support design/drawing office personnel with specialist pipeline engineering inputs and participate in discipline design reviews.
  • Fully conversant with pipeline design codes (API5L, NACE, MSS SP, ANSI/ASME B31.4/31.8, ASME VIII, ASME IX, ASME B16.5/47, atc).
  • Experience with DI, GRE pipelines and hot tapping of pipelines, experience in shutdown tie-in work to existing lines.
  • Develop pipeline design basis, prepare pipeline material, coating, and testing and installation specifications.
  • Perform engineering for procurement activities like material requisition perform technical bid evaluation / recommendation and vendor data review/drawing approvals.
  • Perform pipelines design activities such as mechanical calculations including line pipes and bend material grade and wall thickness and buckling check.
  • Prepare Wall thickness calculation in according with ASME B31.4 / ASME B31.8 and Road crossing calculation in according with API 1102.
  • Prepare upheaval buckling calculation, buoyancy calculation and anchor force calculation as per the relevant codes and standards.
  • Prepare material take off (MTO) and bill of materials.
  • Plan, coordinate, supervise and control the activities of the assigned contractors and personnel engaged in the execution of the project activities throughout all phases of the project during engineering, procurement, fabrication, transportation, construction / installation and hand over.
  • Contribute in the planning, preparation, review and approval of the project's various design documents, procurement and other service requirements.
  • Manage changes to the project scope and Monitor resolution of Design or implementation Change Requests and performing site visit, and preparing reports.
  • To review and evaluate technical submittals and shop drawings prior to submission to consultants and clients according to required project standards.
  • To undertake QC reporting interaction with other departments of Company and clients to assure production schedules and deliveries are met.
  • Detailed Design of impressed and sacrificial anode cathodic protection system for underground pipelines.
  • Preparation of cathodic protection material specifications, datasheets, bill of quantities, detailed drawings, layouts, installation and commissioning specifications accidence with the client spec, international codes and standards.

PIPELINE ENGINEER                                                                                            2007 –2008

SIDEM SAUDI LTD.

JUBAIL, K.S.A.

MARAFIQ DESALINATION PLANT,

Engineering, procurement, construction and commissioning of 27 desalination units of 30,000 m3/day (6.6 MIGD) each together with: Potabilisation plant, CO2 plant, sea water supply and reject Pipelines, sea water booster pumping station and other ancillary equipment.

  • Work includes pipeline detailed engineering, Bought-out items specification fixing, fabrication, ordering, installation, and commissioning.
  • Identify and expedite information required from other engineering and drafting disciplines in order to carry out work.
  • Finalize pipeline route / facility site selection, Perform environmental and pipeline risk assessment studies
  • Project coordination including multi-discipline engineering, procurement, and construction
  • Check work carried out as per the alignment sheets / plan & profile, design details and crossing drawings.
  • Pipeline engineering estimation, scheduling & document preparation, vendor development, supplier evaluation & cost comparison, purchase, inspection, detailed schedules, site erection, meetings with clients, process piping, as per international codes & standards.
  • Supervises all welding and fabrication activities, Investigates and troubleshoots pipe line raptures, other related maintenance problems and implements the Company’s permit to work procedures

PIPELINE ENGINEER,                                                                                           2006 - 2007

UHDE ARABIA LTD.

JUBAIL, K.S.A.

SAFCO 1V - UREA / AMMONIA PLANT (EXPANSION PROJECT),

  • Project management skills comprised planning, concept and detailed design, specification, cost estimating, procurement of materials and services, management of specialist engineers and draughtsman, contract administration and financial control.
  • Assist the Project Manager / Senior Project Engineer in preparation of Sub Contract agreements and to recruit people according to area of discipline.
  • Design, Organize, Develop, Review, Approve drawings, line lists, specialty item lists, and valve lists and develop and evaluate material specifications.
  • Review of Inspection and Test Plan, Material Verification, All stages of Inspection, Review of Radiography, Final Visual, Dimensional & Painting Inspection and Review of Final Dossiers prior to acceptance.
  • Perform engineering development of construction work package, including project description, construction specifications, IFC drawings, and material lists.
  • Provide and supervise engineering support during construction including field engineering, inspection, and special studies.
  • Checking and verifying the test packages in accordance with the test pressure circle, quality plan, company requirements and specifications. Organize and direct in pipeline commissioning activities.
  • Erecting the pre fabricated materials and supervising the field welding.
  • Checking whether the fabricated materials match the requirements and comparing it with the drawings.
  • Preparation of work history sheets according to site condition, type of weld and materials involved.
  • Inspection of Tie-In (Hot Tap & Non-Hot Tap) activities and allocation of materials according to applications
  • Commissioning Works which include, cleaning of lines by several methods like air blowing, steam blowing etc and refitting of pressure safety valves, instrumentation accessories and related fittings.
  • Final “Box Up” of line with specified gaskets & bolt/nuts and final walkthrough for handing over punch list and its rectification.

JUNIOR PIPING/WELDING ENGINEER                                                            2005 –2006

FLUOR ARABIA LTD. (UK)

YANBU, K.S.A.

YEP DBN – 1 PROJECT,

  • Preparation of work plan and activity schedules, allocation of manpower and equipment in accordance to project completion plan and requirement.
  • Witness of welding procedures qualification test to the company’s specifications.
  • Witness welder’s qualification, issue respective cards and maintain qualification records accordance with section IX
  • Inspecting the welding accordance with the approved WPS.
  • Supervision of material fabrication, which include dimensional and quality checking.
  • Prepare weld mapping of isometric drawings and dimension and material check of completed spools. 
  • Identifying the materials according to isometric drawings and corresponding bill of materials.
  • Co-ordination with client inspector for final inspections for Hold and Witness Point inspection.
  • Make Daily Weld Log and Welding Traceability Report.
  • Performing Weld joint fit-up inspection, visual weld inspection and welding related inspection.
  • Maintaining Weld Summary Records and Welded Joint Repair Records.
  • Material identification according to standards

GRADUATE MECHANICAL ENGINEER                                                         2004 – 2005

COCHIN REFINERIES LTD.

KERALA, INDIA.

  • Witnessing of several field inspections like mechanical installations, coating/insulation, welding and painting.
  • Monitoring Quality Inspection of lines, which include Hydrostatic / Pneumatic Test testing of lines, which are done as follows.

ü  The portions of line to be tested are marked up in the P&ID as well as Isometric drawings.

ü  The test pressure with which line need to be tested is identified along with the test medium.

ü  Removal of all accessories in the line prior to the test.

ü  Accessories that support hydro / Pneumatic test are fitted like manifolds, pressure gauges, and temporary spools and blinding of lines at test limits as per marked up P&ID.

ü  Testing & maintaining the pressure inside lines for hydro testing with allocated test mediums and by using soap liquid the lines are checking in Pneumatic test.

  • Punch Checking of line which includes,

ü  Checking of all the materials in line that are mentioned in bill of materials.

ü  The lines are checked according to isometric drawings, operational requirements, and ease for maintenance and P&ID requirements.

ü  Checking the supports according to predefined standards and referring stress isometric drawings for support requirements like direction of movements of the line during operational conditions.

ü  Rectification of line for punches that are raised by the owner as well internally raised once.

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EDUCATION & CERTIFICATION:

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  • Bachelor of Engineering (Mechanical)
  • NACE Certified CP-1 (Cathodic Protection Tester) certificate no: 23926
  • AWS certified welding inspector (CWI) certificate no: 08042461.
  • QMS Internal Auditor (ISO 9001:2000), IRCA Certified
  • CAESAR II
  • AUTO CAD & MICROSTATION
  • MS OFFICE
  • MICROSOFT PROJECT
  • PRIMAVERA PROJECT PLANNER (P3)

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ADDITIONAL INFORMATION:

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INDUSTRY EXPERIENCE

CLIENTS

v  Consulting / Engineering

v  UAE

v  Petro-chemical / Industrial

GASCO, TRANSCO, ADCO, IPIC

FUNCTIONAL AREA

v  QATAR

v  Pipeline Engineer / CP Engineer

QP, GASAL, POWERTECH

v  Piping Engineer / Welding Engineer

v  KUWAIT/IRAQ /KSA/INDIA

v  Mechanical Engineer

KOC, BP, ARAMCO, SABIC, MARAFIQ, SAFCO, KRL

 

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