Product Engineer/Project Manager/Six Sigma Lean
CSSBB (Certified Lean Six Sigma Black Belt)
PMI (Certified Project Manager)
Expert Level PROE (15+ years): Solid Modeler, Assembly, Sheet Metal & Drawing modules, Surfacing, Cabling/Harnessing & Piping, Legacy, Webpublish & ProductView and Intralink/Parametric Design Manager, PDMLink and ProMechanica Analysis modules.
Superuser Level IBM CADAM Mainframe, IBM PROCADAM, MicroCADAM, CADRA, etc.
Mid-Level SolidWorks user.
Familiar with most Desktop Software; (ie) Excel, Powerpoint, MSWord, Pagemaker, CorelDraw, etc.
Familiar with Unix, XP, NT, WIN9X & DOS Operating Systems.
27+ years Industry Experience (17 years direct and 10 years contractual):
Industry:
Consumer Products…………….Evenflo, Polaroid, Resperonics, Oasis, LIONEL
Armor Plated Vehicles………….(Passenger, Commercial and HUMVEE): Hess & Eisenhardt,
Armor Holdings (BAE)
Machine Tool……………………..(Metal, Composite, Waterjet, Aerospace, Plastic Injection): Milacron, Flow Robotics, HPM Corp.
Electromechanical Devices……(Linear Motion, Robotics): Milacron Robot Div, Flow Robotics
Electrical/Electronic Enclosures: NASA, Northrop Grumman,
Milacron Robot Div
Heavy Equipment……….……….(Mining Trucks Powertrain): Caterpillar, John Deere Harvester
Aerospace…………………….…..(International Space Station, Airbus): NASA, Northrop Grumman,
Flow Robotics, Milacron
Thermodynamic & Biomass…..(Green): External Power
Material Handling Machinery.…Johnson Systems, RA Jones, Scott Randall Sys
Manufacturing:
Injection & Blow Molded…………………..Evenflo, Polaroid, Resperonics, Oasis, External Power, LIONEL
Castings………………………………………(Sand, Permanent, Investment) External Power, Milacron, HPM Corp, John Deere Harvester
Ceramics……………………………………...External Power
Deep Draw……………………………………External Power
Stampings…………………………………….External Power
Composites…………………………………..Milacron, Armor Holdings (BAE), Flow Robotics
GD &T/ ANSI Y14.5 and ISO, DFA, DFM…Evenflo, Polaroid, Resperonics, Oasis, External Power, LIONEL, Cincinnati Milacron, HPM Corp, Northrop Grumman, Flow Robotics Caterpillar and Armor Holdings (BAE), John Deere
Patents:
Foreign & domestic patent for plastic extruded & molded high end closet organizer.
Education: BSME
University of Cincinnati
Kennedy-Western University (finishing Masters of Science in General Engineering)
Work History:
Feb John Deere Harvester ~ Moline, IL
2011 Harvester Drive Train
May Design of Drive Train Components
2011 Proe Foundation and Mechanica
Nov Kelley Aerospace ~ Cleveland, OH
2010 Aircraft and Windmill Deicers.
Dec Design of Aircraft Heating systems.
2010 Proe Foundation
Apr Consolidated Metco ~ Vancouver, WA
2010 Over-the-Road Truck Interior design;
May Injected and overmolded plastics
2010 Proe Foundation, and Surfacing modules.
Aug Integrity Electrical Contractors ~ Chandler, AZ
2008 Project Manager over several commercial electrical installations
Sep utilizing PMI and Six Sigma standards.
2009
Jan Evenflo ~ Dayton, OH (Contract Employee for PEI)
2007 Design of Injection molded car seat.
Jul Proe Foundation and Surfacing modules.
2008
Apr Armor Holdings (now BAE) ~ Fairfield, OH (Contract Employee for Designeers Midwest)
2006 Design of a modular replacement body for the Turretted Armored Humvee: Design of
Jan modular aluminum tubular frame for main section of vehicle body; frame was
2007 specifically designed for armor, various thicknesses, and designed with crush zones. R&D of composite Bed & Hatch. R&D of dash and instrument updates.
Proe Foundation, Advanced ASSY and Mechanica.
Jul Flow Robotics ~ Jeffersonville, IN (Contract Employee for Premier)
2005 Senior Mechanical Designer - WaterJet Cutting Equipment
Apr Aerospace Composite materials. Troubleshooting / Redesign of Electromagnetic Linear Motion
2006 WaterJet for DFM and DFA.
Proe Foundation, Advanced ASSY and Mechanica.
Apr Caterpillar Lower PowerTrain DIv ~ East Peoria, IL (Contract Employee for Volt
2005 Technical)
Jul Troubleshooting power train component field failures for Continuous Product
2005 Improvement section conforming to Six Sigma Black Belt procedures.
Proe Foundation, Advanced ASSY and Surfacing.
Dec Fitch Inc ~ Columbus, OH (Independent Contractor)
2004 Design of various components for Resperonics “Sleep Apnea”
Mar systems.
2004 Proe Foundation, Advanced ASSY, Surfacing and ISDX.
May Northrop-Grumman ~ Cleveland, OH (Contract Employee for Sapphire)
2003 Design Engineer for the Light Microscopy Module group and CVB (Microgravity
Aug experiments) design team for NASA & The International Space Station.
2004 Proe Foundation, Advanced ASSY, Sheet Metal, Cable/Harnessing and Surfacing.
Jun External Power, LLC ~ Athens, OH (Direct Employee)
2000 Project lead and designer of External Combustion Thermodynamic Biomass Fueled
Jul Electric Generator for mass production. Developed cast, drawn and molded parts,
2001 and stamping alternatives to prototype design. Developed ceramic part molds and tooling.
Generated 1000+ models, assemblies and drawings.
Cad system design, training and maintenance.
Procured all vendors.
Assisted in Capital Equipment Investments.
SLA & RTV prototyping; ANSI Y14.5
Proe: Foundation, Mechanica, Sheet Metal, ProductView, PhotoRender & Intralink
Nov ITS @ Oasis ~ Columbus, OH (Contract Employee for ITS)
1997 Mechanical design of various types of water cooling equipment. (injection & blow
Jun molded plastics & sheet metal development)
2000 SLA prototyping.
Proe Foundation, Surfacing, Sheet Metal & PhotoRender
@ Fitch ~ Columbus, OH (Contract Employee for ITS)
Mechanical R&D, design, layout, detail, sourcing and prototyping of various
consumer end products including a 3 phase miniature DC motor for LIONEL, a high
end closet organizer and a 35mm film developing/scanning system for Polaroid.
SLA prototyping.
Proe Foundation, Surfacing & PhotoRender
1991 Scott-Randall Sys Inc @ HPM Corp ~ Mt Gilead, OH (Direct Employee of SRS)
Nov Mechanical design, layout and detail of Plastic Injection Machinery including
1997 feedscrews and large castings.
Proe: Foundation, Mechanica, Sheet Metal, ProFlyThrough, PhotoRender,
Cabling/Harnessing & PDM.
Systems design & administration for NT & Unix Proe and PDM stations.
@ Cincinnati Milacron Blow Molding Division ~ Afton, OH (Direct Employee of SRS)
Mechanical design, layout/detail and PROE training: Blow Molding Machinery.
Proe Foundation, Mechanica, Sheet Metal & PDM, CADAM mainframe and CADRA.
@ Cincinnati Milacron Cinturn & Grinder Division ~ Cincinnati, OH
(Direct Employee of SRS)
Mechanical design, layout and detail of CNC Turning Centers & Grinders.
CADAM mainframe, MicroCADAM & AUTOCAD
1987 Hauck Design Co for Cincinnati Milacron (Robot & Multi-Axis Machining Ctr
1991 Divisions) & Goldcrown Machinery (Grinders) ~ Cincinnati, OH
(Direct Employee of Hauck Design)
Mechanical design, layout and detail.
Wiring Diagram and Cabinet Layout for Application Electrical Robots.
CAD training, system design & maintenance.
MicroCADAM & AUTOCAD
Hauck Design was absorbed by Goldcrown Machinery.
Prior to 1991:
Alexander & Associates @ Cincinnati Milacron (Robot Division) ~ Cincinnati, OH
(Direct Employee of A&A)
Mechanical design, layout and detail, wiring diagram and cabinet layout of
production Electrical and Hydraulic Robots.
Mainframe CADAM
RA Jones ~ Crescent Springs KY: (Direct Employee)
Design & detail of Packaging Machinery for various consumer
goods companies: Fuji, Avon, Gilbeys, Suntory of Japan, Kellogs, etc.
Computervision 3
Johnson Systems ~ Cincinnati OH: (Direct Employee)
Design & detail of Specialty Material Handling Systems.
Stewart Machining & Grinding ~ Lebanon OH: Job Shop (Direct Employee)
Machininst: Lathe, Mill & Radial Drill.
Multifold International ~ Milford, OH: Packaging Machinery (Direct Employee)
Machinist: Lathe, Mill & Radial drill
Planet Products ~ Cincinnati OH: (Direct Employee)
6 spindle Cintimatic tape drill operator/programmer & mill operator for divisions
which included Warrick (Sausage skinning machinery), Atlas Vac (Blister Packaging machinery), Hydraulics Inc (Small Hydraulic Motors) & Deformation Generators
( used to create tooling for rebar manufacture).
Hess & Eisenhardt ~ Blue Ash, OH: (Direct Employee)
Welder & Fitter of Armor plate and bulletproof glass in limousines and Secret
Service vehicles: rebuilt windshield openings for 1.5inch thick glass, fitted and welded armor plate (less than 8 inch cross sectioned pieces) to floor.
United Auto Workers shop