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Product Engineer/Project Manager/Six Sigma Lean

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Information:

Posted: 09 Oct 2011
Brief description: Product Engineer/Project Manager/Six Sigma Lean

Resume description:

 

Product Engineer/Project Manager/Six Sigma Lean

 

CSSBB (Certified Lean Six Sigma Black Belt)

PMI (Certified Project Manager)

 

Expert Level PROE (15+ years): Solid Modeler, Assembly, Sheet Metal & Drawing modules, Surfacing, Cabling/Harnessing  & Piping, Legacy, Webpublish & ProductView and Intralink/Parametric Design Manager, PDMLink and ProMechanica Analysis modules.

Superuser Level IBM CADAM Mainframe, IBM PROCADAM, MicroCADAM, CADRA, etc.

Mid-Level SolidWorks user.

Familiar with most Desktop Software; (ie) Excel, Powerpoint, MSWord, Pagemaker, CorelDraw, etc.

Familiar with Unix, XP, NT, WIN9X & DOS Operating Systems.

 

 

27+ years Industry Experience (17 years direct and 10 years contractual):

 

Industry:

 

Consumer Products…………….Evenflo, Polaroid, Resperonics, Oasis, LIONEL

Armor Plated Vehicles………….(Passenger, Commercial and HUMVEE): Hess & Eisenhardt,

                                                      Armor Holdings (BAE)

Machine Tool……………………..(Metal, Composite, Waterjet, Aerospace, Plastic Injection): Milacron, Flow Robotics, HPM Corp.

Electromechanical Devices……(Linear Motion, Robotics): Milacron Robot Div, Flow Robotics

                                                     Electrical/Electronic Enclosures: NASA, Northrop Grumman,  

                                                     Milacron Robot Div

Heavy Equipment……….……….(Mining Trucks Powertrain): Caterpillar, John Deere Harvester

Aerospace…………………….…..(International Space Station, Airbus): NASA, Northrop Grumman,

   Flow Robotics, Milacron

Thermodynamic & Biomass…..(Green): External Power

Material Handling Machinery.…Johnson Systems, RA Jones, Scott Randall Sys

 

 

Manufacturing:

 

Injection & Blow Molded…………………..Evenflo, Polaroid, Resperonics, Oasis, External Power, LIONEL

Castings………………………………………(Sand, Permanent, Investment) External Power, Milacron, HPM Corp, John Deere Harvester

Ceramics……………………………………...External Power

Deep Draw……………………………………External Power

Stampings…………………………………….External Power

Composites…………………………………..Milacron, Armor Holdings (BAE), Flow Robotics

 

GD &T/ ANSI Y14.5 and ISO, DFA, DFM…Evenflo, Polaroid, Resperonics, Oasis, External Power, LIONEL, Cincinnati Milacron, HPM Corp, Northrop Grumman, Flow Robotics Caterpillar and Armor Holdings (BAE), John Deere

Patents:

Foreign & domestic patent for plastic extruded & molded high end closet organizer.

 

Education:   BSME

 

University of Cincinnati

Kennedy-Western University (finishing Masters of Science in General Engineering)

Work History:

 

Feb       John Deere Harvester ~ Moline, IL

2011          Harvester Drive Train

May      Design of Drive Train Components

2011          Proe Foundation and Mechanica

 

Nov       Kelley Aerospace ~ Cleveland, OH

2010          Aircraft and Windmill Deicers.

Dec      Design of Aircraft Heating systems.

2010     Proe Foundation 

 

Apr            Consolidated Metco ~ Vancouver, WA

2010     Over-the-Road Truck Interior design;

May      Injected and overmolded plastics

2010     Proe Foundation, and Surfacing modules.

 

Aug            Integrity Electrical Contractors ~ Chandler, AZ

2008     Project Manager over several commercial electrical installations

Sep      utilizing PMI and Six Sigma standards.

2009    

 

Jan       Evenflo ~ Dayton, OH  (Contract Employee for PEI)

2007    Design of Injection molded car seat.

Jul        Proe Foundation and Surfacing modules.

2008    

 

Apr       Armor Holdings (now BAE) ~ Fairfield, OH  (Contract Employee for Designeers Midwest)

2006     Design of a modular replacement body for the Turretted Armored Humvee: Design of

Jan       modular aluminum tubular frame for main section of vehicle body; frame was

2007            specifically designed for armor, various thicknesses, and designed with crush zones. R&D of             composite Bed & Hatch. R&D of dash and instrument updates.

            Proe Foundation, Advanced ASSY and Mechanica.

 

Jul        Flow Robotics ~ Jeffersonville, IN (Contract Employee for Premier)

2005    Senior Mechanical Designer - WaterJet Cutting Equipment

Apr                Aerospace Composite materials. Troubleshooting / Redesign of Electromagnetic Linear Motion

2006                WaterJet for DFM and DFA.

            Proe Foundation, Advanced ASSY and Mechanica.

 

Apr                Caterpillar Lower PowerTrain DIv ~ East Peoria, IL (Contract Employee for Volt

2005            Technical)

Jul            Troubleshooting power train component field failures for Continuous Product

2005                Improvement section conforming to Six Sigma Black Belt procedures.

            Proe Foundation, Advanced ASSY and Surfacing.

 

Dec      Fitch Inc ~ Columbus, OH (Independent Contractor)

2004    Design of various components for Resperonics “Sleep Apnea”

Mar                systems.

2004     Proe Foundation, Advanced ASSY, Surfacing and ISDX.

 

May          Northrop-Grumman ~ Cleveland,  OH (Contract Employee for Sapphire)

2003    Design Engineer for the Light Microscopy Module group and CVB (Microgravity

Aug                experiments) design team for NASA & The International Space Station.

2004    Proe Foundation, Advanced ASSY, Sheet Metal, Cable/Harnessing and Surfacing.

 

Jun            External Power, LLC ~ Athens,  OH (Direct Employee)

2000     Project lead and designer of External Combustion Thermodynamic Biomass Fueled

Jul        Electric Generator for mass production.  Developed cast, drawn and molded parts,

2001     and stamping alternatives to prototype design. Developed ceramic part molds and tooling.

            Generated 1000+ models, assemblies and drawings.

Cad system design, training and maintenance.

            Procured all vendors.

            Assisted in Capital Equipment Investments.

            SLA & RTV prototyping; ANSI Y14.5

            Proe: Foundation, Mechanica, Sheet Metal, ProductView, PhotoRender & Intralink

 

 

Nov       ITS @ Oasis ~ Columbus, OH (Contract Employee for ITS)

1997            Mechanical design of various types of water cooling equipment. (injection & blow

Jun       molded plastics & sheet metal development)

2000     SLA prototyping.

            Proe Foundation, Surfacing, Sheet Metal & PhotoRender

 

 

@ Fitch ~ Columbus, OH (Contract Employee for ITS)

            Mechanical R&D, design, layout, detail, sourcing and prototyping of various

            consumer end products including a 3 phase miniature DC motor for LIONEL,  a high

            end closet organizer and a 35mm film developing/scanning system for Polaroid.

            SLA prototyping.

            Proe Foundation, Surfacing & PhotoRender

 

 

1991     Scott-Randall Sys Inc @ HPM Corp ~ Mt Gilead, OH (Direct Employee of SRS)

Nov            Mechanical design, layout and detail of Plastic Injection Machinery including

1997            feedscrews and large castings.

            Proe: Foundation, Mechanica, Sheet Metal, ProFlyThrough, PhotoRender,

                Cabling/Harnessing & PDM.

            Systems design & administration for NT & Unix Proe and PDM stations.

 

 

@ Cincinnati Milacron Blow Molding Division ~ Afton, OH (Direct Employee of SRS)

            Mechanical design, layout/detail and PROE training: Blow Molding Machinery.

            Proe Foundation, Mechanica, Sheet Metal & PDM, CADAM mainframe and CADRA.

 

 

@ Cincinnati Milacron Cinturn & Grinder Division  ~ Cincinnati, OH

            (Direct Employee of SRS)

            Mechanical design, layout and detail of CNC Turning Centers & Grinders.

            CADAM mainframe, MicroCADAM & AUTOCAD

 

 

1987     Hauck Design Co for Cincinnati Milacron  (Robot & Multi-Axis Machining Ctr

1991                Divisions) & Goldcrown Machinery (Grinders) ~ Cincinnati, OH

            (Direct Employee of Hauck Design)

            Mechanical design, layout and detail.

            Wiring Diagram and Cabinet Layout for Application Electrical Robots.

            CAD training, system design & maintenance.

            MicroCADAM & AUTOCAD

            Hauck Design was absorbed by Goldcrown Machinery.

 

Prior to 1991:

 

            Alexander & Associates @ Cincinnati Milacron (Robot Division) ~ Cincinnati, OH

            (Direct Employee of A&A)

            Mechanical design, layout and detail, wiring diagram and cabinet layout of

            production Electrical and Hydraulic Robots.

            Mainframe CADAM

 

            RA Jones ~ Crescent Springs KY:  (Direct Employee)

            Design & detail of Packaging Machinery for various consumer

            goods companies: Fuji, Avon, Gilbeys, Suntory of Japan, Kellogs, etc.

            Computervision 3

 

            Johnson Systems ~ Cincinnati OH:   (Direct Employee)

            Design & detail of Specialty Material Handling Systems.

 

            Stewart Machining & Grinding ~ Lebanon OH:  Job Shop   (Direct Employee)

            Machininst: Lathe, Mill & Radial Drill.

 

            Multifold International ~ Milford, OH: Packaging Machinery  (Direct Employee)

            Machinist: Lathe, Mill & Radial drill

 

            Planet Products ~ Cincinnati OH:  (Direct Employee)

            6 spindle Cintimatic tape drill operator/programmer & mill operator for divisions

which included Warrick (Sausage skinning machinery), Atlas Vac (Blister Packaging machinery), Hydraulics Inc (Small Hydraulic Motors) & Deformation Generators

            ( used to create tooling for rebar manufacture).

 

            Hess & Eisenhardt ~ Blue Ash, OH:  (Direct Employee)

            Welder & Fitter of Armor plate and bulletproof glass in limousines and Secret

Service vehicles: rebuilt windshield openings for 1.5inch thick glass, fitted and welded armor plate (less than 8 inch cross sectioned pieces) to floor.

            United Auto Workers shop

Contact information:

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